Skip to main content

Design, Development and Testing of a Three Component Lathe Tool Dynamometer Using Resistance Strain Gauges

  • Conference paper
CAD/CAM, Robotics and Factories of the Future

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

In this paper, a lathe tool dynamometer that can evaluate fixed cutting forces by using level of resistance stress gauges has been designed and developed. These stress gauges insured to the cylindrical bar. The alignment of the cylindrical bar and stress gauge places has been identified to increase sensitivity and reduce cross-sensitivity. The designed dynamometer is capable of computing the forces acting on the workpiece in turning operation using any data acquisition system. The sensing system measures the deflection in stress gauges, and these signals are modified into other quantity and computed in the form of forces on the display system as well as on PC also. Tests finished at different machining factors revealed that the dynamometer could be utilized continually to evaluate cutting forces.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  • Astakhov, V. P., & Shvets, S. V. (2001). A novel approach to operating force evaluation in high strain rate metal-deforming technological processes. Journal of Materials Processing Technology, 117(1–2), 226–237.

    Google Scholar 

  • Jain, K. C., & Chitale, A. K. (2010). Textbook of Production Engineering. New delhi: PHI publishers.

    Google Scholar 

  • Kim, J. D., & Kim, D. S. (1997). Development of a combined-type tool piezo-film accelerometer for an ultra-precision lathe. Journal of Materials Processing Technology, 71(3), 360–366.

    Google Scholar 

  • Korkut, I. (2003). A dynamometer design and its construction for milling operation. Materials and Design, 24(8), 631–637.

    Google Scholar 

  • Kuljanic, E., & Sortino, M. (2005). TWEM, a method based on cutting forces—monitoring tool wear in face milling. International Journal of Machine Tools and Manufacturing, 45(1), 29–34.

    Google Scholar 

  • Merchant, M. E. (1945). Mechanics of the metal cutting process: I Orthogonal cutting and a type 2 chip. Journal of Applied Physics, 16(5), 267–275.

    Google Scholar 

  • Milfelner, M., Cus, F., & Balic, J. (2005). An overview of data acquisition system for cutting force measuring and optimization in milling. Journal of Materials Processing Technology, 164–165, 1281–1288.

    Google Scholar 

  • Panzera, T. H., Souza, P. R., Carlos, J., Rubio, C., Abrao, A. M., & Mansur, T. R. (2012). Development of a three-component dynamometer to measure turning force. The International Journal of Advanced Manufacturing Technology, 62(9–12), 913–922.

    Google Scholar 

  • Seker, U., Kurt, A., & Ciftci, I. (2002). Design and construction of a dynamometer for measurement of cutting forces during machining with linear motion. Materials and Design, 23(4), 355–360.

    Google Scholar 

  • Seker, U., Kurt, A., & Ciftci, I. (2004). The effect of feed rate on the cutting forces when machining with linear motion. Journal of Materials Processing Technology, 146(3), 403–407.

    Google Scholar 

  • Tlusty, J., & Andrews, G. C. (1983). A critical review of sensors for unmanned machining. CIRP Annals - Manufacturing Technology, 32(2), 563–572.

    Google Scholar 

  • Totis, G., & Sortino, M. (2011). Development of a modular dynamometer for triaxial cutting force measurement in turning. International Journal of Machine Tools and Manufacturing, 51(1), 34–42.

    Google Scholar 

  • Yaldiz, S., & Unsacar, F. (2006). A dynamometer design for measurement the cutting forces on turning. Measurement, 39(1), 80–89.

    Article  Google Scholar 

  • Yaldiz, S., Unsacar, F., Saglam, H., & Isik, H. (2007). Design, development and testing of a four-component milling dynamometer for the measurement of cutting force and torque. Mechanical Systems and Signal Processing, 21(3), 1499–1511.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Rahul Jain .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2016 Springer India

About this paper

Cite this paper

Jain, R., Rathore, J.K., Gorana, V.K. (2016). Design, Development and Testing of a Three Component Lathe Tool Dynamometer Using Resistance Strain Gauges. In: Mandal, D.K., Syan, C.S. (eds) CAD/CAM, Robotics and Factories of the Future. Lecture Notes in Mechanical Engineering. Springer, New Delhi. https://doi.org/10.1007/978-81-322-2740-3_2

Download citation

  • DOI: https://doi.org/10.1007/978-81-322-2740-3_2

  • Publisher Name: Springer, New Delhi

  • Print ISBN: 978-81-322-2738-0

  • Online ISBN: 978-81-322-2740-3

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics