Abstract
3D printing is a relatively new group of manufacturing technologies, methods and processes that produce parts through material addition. 3D printing technologies are mainly employed for the fabrication of prototypes and physical models during product design and development; however as they continuously improve in terms of accuracy and range of raw materials they are increasingly employed in the actual manufacturing process. This puts a new emphasis on the study of some of the process planning problems and issues that are related with the cost efficient use of 3D printing systems and the quality of their products. Among the most crucial process planning problems are: (i) the selection of fabrication orientation and parameters which is by definition a multi-criteria optimization problem in which the operator seeks to achieve the optimum trade-off between cost and quality, under given fabrication constraints and requirements, and (ii) the batch selection/planning or “packing” problem, at which the selection and placement of various different parts inside the machine workspace is considered. As such, the primary goal of the chapter is to present the effective utilization of Genetic Algorithms, which are a particular class of Evolutionary Computing, as a means of optimizing the 3D printing process planning.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Notes
- 1.
Support structures are aiding structures which secure part stability during fabrication. They are virtually constructed by special software and they are physically removed in post-processing phase. 3DP technologies that require support structures belong usually to the liquid and solid filament categories.
References
Ahn, D., Kim, H., Lee, S.: Fabrication direction optimization to minimize post-machining in layered manufacturing. Int. J. Mach. Tool. Manu. 47, 593–606 (2007)
Alba, E., Dorronsoro, B.: Cellular Genetic Algorithms. Springer, New York (2008)
Alexander, P., Allen, S., Dutta, D.: Part orientation and build cost determination in layered manufacturing. Comput. Aided Design 30, 343–356 (1998)
Bennell, J., Oliveira, J.F.: The geometry of nesting problems: a tutorial. Eur. J. Oper. Res. 184, 397–415 (2006)
Branke, J., Deb, K., Miettinen, K., Słowiński, R.: Multiobjective Optimization: Interactive and Evolutionary Approaches. Springer, Berlin (2008)
Byun, H.S., Lee, K.H.: Determination of optimal build direction in rapid prototyping with variable slicing. Int. J. Adv. Manuf. Tech. 28, 307–313 (2006a)
Byun, H.S., Lee, K.H.: Determination of the optimal build direction for different rapid prototyping processes using multi-criterion decision making. Robot. CIM-Int. Manuf. 22(1), 69–80 (2006b)
Canellidis, V., Giannatsis, J., Dedoussis, V.: Genetic algorithm based multi-objective optimization of the build orientation in stereolithography. Int. J. Adv. Manuf. Tech. 4(7-8), 714–730 (2009)
Canellidis, V., Giannatsis, J., Dedoussis, V.: Efficient parts nesting schemes for improving stereolithography utilization. Comput. Aided Design 45(5), 875–886 (2013)
Chernov, N., Stoyan, Yu., Romanova, T.: Mathematical model and efficient algorithms for object packing problem. Comput. Geom. 43(5), 535–553 (2010)
Deb, K., Pratap, A., Agarwal, S., Meyarivan, T.: A fast and elitist multiobjective genetic algorithm: NSGA-II. IEEE T. Evol. Comput. 6(2), 182–197 (2002)
Douglas, D., Peucker, T.: Algorithms for the reduction of the number of points required to represent a digitized line or its caricature. Can Cartographer 10(2), 112–122 (1973)
Drẻo, J., Pẻtrowski, A., Siarry, P., Taillard, E.: Metaheuristics for Hard Optimization. Springer, Berlin (2006)
Giannatsis, J., Dedoussis, V.: A study of the build-time estimation problem for stereolithography systems. Robot. CIM-Int. Manuf. 17(4), 295–304 (2001)
Giannatsis, J., Dedoussis, V.: Decision support tool for selecting fabrication parameters in stereolithography. Int. J. Adv. Manuf. Tech. 33, 706–718 (2007)
Gibson, I., Rosen, D.W., Stucker, B.: Additive Manufacturing Technologies. Springer, Berlin (2010)
Gogate, S., Pande, S.S.: Intelligent layout planning for rapid prototyping. Int. J. Prod. Res. 46(20), 5607–5631 (2008)
Haupt, R.L., Haupt, S.E.: Practical genetic algorithms. Wiley, New York (2004)
Holland, J.H.: Adaptation in natural and artificial systems. MIT Press, Cambridge (1992)
Hopper, E.: Two dimensional packing utilising evolutionary algorithms and other meta-heuristic methods. Ph.D. Thesis, School of Engineering, University of Wales (2000)
Hsu, J.: Why 3-D Printing Matters for Made in USA. Scientific American. http://www.scientificamerican.com/article/why-3d-printing-matters/ (2012)
Hur, J., Lee, K.: The development of a CAD environment to determine the preferred build-up direction for layered manufacturing. Int. J. Adv. Manuf. Tech. 14(4), 247–254 (1998)
Hur, S.M., Choi, K.H., Lee, S.H., Chang, P.K.: Determination of fabricating orientation and packing in SLS process. J. Mater. Process Tech. 112(2-3), 236–243 (2001a)
Hur, S.M., Choi, K.H., Lee, S.H., Chang, P.K.: Determination of fabricating orientation and packing in SLS process. J. Mater. Process. Tech. 112, 236–243 (2001b)
Ikonen, I., Biles, W., Kumar, A., Ragade, R.K., Wissel, J.C.: A genetic algorithm for packing three-dimensional non-convex objects having cavities and holes, In: Proceedings of 7th International Conference on Genetic Algorithms, Michigan, pp. 591–598 (1997)
Jakobs, S.: On genetic algorithms for the packing of polygons. Eur. J. Oper. Res. 88, 165–181 (1996)
Kim, H.C., Lee, S.H.: Reduction of post-processing for stereolithography systems by fabrication-direction optimization. Comput. Aided Design 37(7), 711–725 (2005)
Lan, P.-T., Chou, S.-Y., Chen, L.-L., Gemmill, D.: Determining fabrication orientations for rapid prototyping with stereolithography apparatus. Comput. Aided Design 29, 53–62 (1997)
Lewis, J.E., Ragade, R.K., Kumar, A., Biles, W.E.: A distributed chromosome genetic algorithm for bin-packing. Robot. CIM-Int. Manuf. 21(4-5), 486–495 (2005)
Majhi, J., Janardan, R., Smid, M., Gupta, P.: On some geometric optimization problems in layered manufacturing. Comput. Geom. 12(3-4), 219–239 (1999)
Markillie, P.A: Third industrial revolution. The Economist, Spec. Special report: Manufacturing and innovation, Apr 21st (2012)
Masood, S.H., Rattanawong, W.: A generic part orientation system based on volumetric error in rapid prototyping. Int. J. Adv. Manuf. Tech. 19(3), 209–216 (2002)
Pandey, P.M., Thrimurthulu, K., Reddy, N.V.: Optimal part deposition orientation in FDM by using a multicriteria genetic algorithm. Int. J. Prod. Res. 42(19), 4069–4089 (2004)
Pandey, P.M., Reddy, N.V., Dhande, S.G.: Part deposition orientation studies in layered manufacturing. J. Mater. Process. Tech. 185, 125–131 (2007)
Pham, D.T., Dimov, S.S., Gault, R.S.: Part orientation in Stereolithography. Int. J. Adv. Manuf. Tech. 15(9), 674–682 (1999)
Powley, T.: 3D printing reshapes factory floor. Financial Times. http://www.ft.com/intl/cms/s/0/1de6deba-6897-11e3-bb3e-00144feabdc0.html?siteedition=intl#slide0 (2013)
Reeves, C.R., Rowe, J.E.: Genetic Algorithms: Principles and Perspectives: A Guide to GA Theory. Kluwer Academic Publishers, Dordrecht (2002)
Sivanandam, S.N., Deepa, S.N.: Introduction to Genetic Algorithms. Springer, Berlin (2008)
Thrimurthulu, K., Pandey, P.M., Reddy, N.V.: Optimum part deposition orientation in fused deposition modeling. Int. J. Mach. Tool. Manu. 44, 585–594 (2004)
Whitwell, G.: Novel heuristic and metaheuristic approaches to cutting and packing. Ph.D. Thesis, School of Computer Science and Information Technology, University of Nottingham (2004)
Wodziak, J.R., Fadel, G.M., Kirschman, C.: A genetic algorithm for optimizing multiple part placement to reduce build time. In: Proceedings of the 5th International Conference on Rapid Prototyping, Dayton, Ohio, pp. 201–210 (1994)
Wohlers Associates: The Use of 3D Printing for Final Part Production Continues: Impressive 10-Year Growth Trend. Press release, November 18 (2013)
Wohlers, T.: Will Additive Manufacturing Change Manufacturing? Time Compression Technologies, May/June issue (2011)
Zhang, X., Zhou, B., Zeng, Y., Gu, P.: Model layout optimization for solid ground curing rapid prototyping processes. Robot. CIM-Int. Manuf. 18, 41–51 (2002)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2016 Springer-Verlag Berlin Heidelberg
About this chapter
Cite this chapter
Canellidis, V., Giannatsis, J., Dedoussis, V. (2016). Evolutionary Computing and Genetic Algorithms: Paradigm Applications in 3D Printing Process Optimization. In: Tsihrintzis, G., Virvou, M., Jain, L. (eds) Intelligent Computing Systems. Studies in Computational Intelligence, vol 627. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-662-49179-9_13
Download citation
DOI: https://doi.org/10.1007/978-3-662-49179-9_13
Published:
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-662-49177-5
Online ISBN: 978-3-662-49179-9
eBook Packages: EngineeringEngineering (R0)