Skip to main content

Is Lean Production Really Lean? The Design of a Lean Production System

  • Conference paper
Operations Research in Production Planning and Control

Abstract

It is often argued that the success of Japanese manufacturing is due to the basic requirements of lean production with a minimum of fixed costs as concerns the production inputs. E.g. there should be a minimum of investment in machine capacity, that means the minimum of unproductive set-up and idle times, no buffers for materials or finished products and personnel that is universally trained and able to do teamwork. Or, in other words, the general idea of lean production is to have less of everything compared with mass production (WOMACK, JONES and ROOS, 1990, p. 13). The concept has been developed in the TOYOTA motor company, where it gained excellent results during the last decades. Therefore, it is first of all discussed for application in the automobile industry.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  • BITRAN, G.R., and CHANG, L., A Mathematical Programming Approach to a Deterministic KANBAN System, Management Science, Vol. 33 (1987), 427–441

    Article  Google Scholar 

  • GROVES, Th., and LOEB, M., Incentives in a Divisionalized Firm, Management Science, Vol. 25 (1979), 221–230

    Article  Google Scholar 

  • HARRIS, M., and RAVIV, A., Optimal Incentive Contracts with Imperfect Information, Journal of Economic Theory, Vol. 20 (1979), 231–259

    Article  Google Scholar 

  • JENNERGREN, L.P., On the Design of Incentives in Business Firms - A Survey of Some Research, Management Science, Vol. 26 (1980), 180–201

    Article  Google Scholar 

  • KRAFCIK, J.F., Triumph of the Lean Production System, Sloan Management Review, Vol. 30, No. 1 (Fall 1988), 41–52

    Google Scholar 

  • REESE, J., Theorie der Organisationsbewertung, Oldenbourg, Munich and Vienna 1989

    Google Scholar 

  • REESE, J., Unternehmensflexibilität, in: KISTNER, K.-P., and SCHMIDT, R. (Eds.), Unternehmensdynamik, Gabler, Wiesbaden 1991, 361–387

    Google Scholar 

  • SHAVELL, S., Risk Sharing and Incentives in the Principle and Agent Relationship, The Bell Journal of Economics, Vol. 10 (1979), 55–73

    Article  Google Scholar 

  • SHI, Y., and YU, T.-L., An Introduction to Selecting Optimal Linear Systems and Their Contingency Plans, in; FANDEL, G., and GEHRING, H. (Eds.), Operations Research, Springer, Berlin et al. 1991, 57–77

    Google Scholar 

  • WOMACK, J.P., JONES, D.T., and ROOS, D., The Machine that Changed the World, MacMillan Publishing, New York 1990

    Google Scholar 

  • ZÄPFEL, G., Comparison to Two Production Logistic Concepts, in: FANDEL, G., and ZÄPFEL, G. (Eds.), Modern Production Concepts - Theory and Applications, Springer, Berlin et al. 1991, 18–45

    Google Scholar 

  • ZELENY, M., Optimal System Design with Multiple Criteria: De Novo Programming Approach, Engineering Costs and Production Economics, Vol. 10 (1986), 89–94

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 1993 Springer-Verlag Berlin· Heidelberg

About this paper

Cite this paper

Reese, J. (1993). Is Lean Production Really Lean? The Design of a Lean Production System. In: Fandel, G., Gulledge, T., Jones, A. (eds) Operations Research in Production Planning and Control. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-78063-9_4

Download citation

  • DOI: https://doi.org/10.1007/978-3-642-78063-9_4

  • Publisher Name: Springer, Berlin, Heidelberg

  • Print ISBN: 978-3-642-78065-3

  • Online ISBN: 978-3-642-78063-9

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics