Skip to main content

Waste Polymethyl Methacrylate (PMMA): Recycling and High-Yield Monomer Recovery

  • Reference work entry
  • First Online:
Handbook of Ecomaterials

Abstract

In recent years, the production and consumption of polymethyl methacrylate (PMMA), an expensive versatile polymer, are widely increased for its superior properties. The extensive use of this material leads to the major concern on management of the waste PMMA and how to recycle it. Approaches to PMMA recycling mainly include different methods for depolymerization of the polymer to recover MMA monomer and then either re-polymerization of the recycled monomer or other utilization of the recycled products. In this chapter, a general background on different processes used for PMMA recycling and the employed apparatus for recycling is presented. Chemical recycling of PMMA with different methods such as gasification, thermal cracking, and catalytic cracking is discussed. Solvent recycling of PMMA is illustrated as well. The features of the main apparatuses of waste PMMA recycling are explained in detail including molten media bath reactor, fluidized bed reactor, conical spouted bed reactor, and extruder. Thermal and mechanical analyses on recycled products are provided in order to enlighten the properties of the recovered material produced through different recycling processes. The effect of fillers as reinforcing agent on recycle process of waste PMMA and also the process of filled PMMA recovery is illustrated. In the end some applications of recycled PMMA in fabrication of nanocomposites and polymeric blends are given. Thus this study paves way to new advances for PMMA waste generation and management while solving many environmental problems.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 979.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 549.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Slone RV (2007) Methacrylic polymers. Kirk-Othmer Encyclopedia of Chemical Technology. In: Arza Seidel (ed), Wiley Online Library, New Jersey, USA

    Google Scholar 

  2. Research GV (2014) Polymethyl methacrylate (PMMA) market analysis by product (Extruded sheets, pellets, and acrylic beads), by end-use (Automotive, construction, electronics, signs & displays), Competitive landscape, and segment forecasts 2014–2025

    Google Scholar 

  3. https://www.basf.com/en.html (2018)

  4. Perugini F, Mastellone ML, Arena U (2005) A life cycle assessment of mechanical and feedstock recycling options for management of plastic packaging wastes. Environ Prog Sustain Energy 24(2):137–154

    Google Scholar 

  5. Scheirs J (1998) Polymer recycling: science, technology and applications. Wiley, Journals, Baffins Lane, Chichester, Sussex PO 19 1 UD, UK, p 591

    Google Scholar 

  6. Kikuchi Y et al (2014) Design of recycling system for poly (methyl methacrylate) (PMMA). Part 1: recycling scenario analysis. Int J Life Cycle Assess 19(1):120–129

    Article  Google Scholar 

  7. Kikuchi Y et al (2014) Design of recycling system for poly (methyl methacrylate)(PMMA). Part 2: process hazards and material flow analysis. Int J Life Cycle Assess 19(2):307–319

    Article  Google Scholar 

  8. Sasse F, Emig G (1998) Chemical recycling of polymer materials. Chem Eng Technol 21(10): 777–789

    Article  Google Scholar 

  9. Alibert D et al (2017) Effect of oxygen concentration on the combustion of horizontally-oriented slabs of PMMA. Fire Saf J 91:182–190

    Article  Google Scholar 

  10. Achilias DS (2007) Chemical recycling of poly (methyl methacrylate) by pyrolysis. Potential use of the liquid fraction as a raw material for the reproduction of the polymer. Eur Polym J 43(6):2564–2575

    Article  Google Scholar 

  11. http://polymerdatabase.com/ (2015)

  12. Ahmad Z, Al-Awadi N, Al-Sagheer F (2008) Thermal degradation studies in poly (vinyl chloride)/poly (methyl methacrylate) blends. Polym Degrad Stab 93(2):456–465

    Article  Google Scholar 

  13. Kaminsky W, Eger C (2001) Pyrolysis of filled PMMA for monomer recovery. J Anal Appl Pyrolysis 58:781–787

    Article  Google Scholar 

  14. Kang B-S, Kim SG, Kim J-S (2008) Thermal degradation of poly (methyl methacrylate) polymers: kinetics and recovery of monomers using a fluidized bed reactor. J Anal Appl Pyrolysis 81(1):7–13

    Article  Google Scholar 

  15. Barlow A et al (1967) Polymethylmethacrylate degradation – kinetics and mechanisms in the temperature range 340° to 460 °C. Polymer 8:537–545

    Article  Google Scholar 

  16. Smolders K, Baeyens J (2004) Thermal degradation of PMMA in fluidised beds. Waste Manag 24(8):849–857

    Article  Google Scholar 

  17. Arandes JM et al (2007) Catalytic cracking of waxes produced by the fast pyrolysis of polyolefins. Energy Fuel 21(2):561–569

    Article  Google Scholar 

  18. Raseev S (2003) Thermal and catalytic processes in petroleum refining. CRC Press, New York, USA

    Google Scholar 

  19. Khangkham S (2012) Catalytic degradation of poly (methyl methacrylate) by zeolites and regeneration of used zeolites via ozonation, in Institut National Polytechnique de Toulouse (INP Toulouse). Universite de Toulouse, Toulouse

    Google Scholar 

  20. Papaspyrides C, Gouli S, Poulakis J (1994) Recovery of poly (methyl methacrylate) by the dissolution/reprecipitation process: a model study. Adv Polym Technol 13(3):213–218

    Article  Google Scholar 

  21. Gouli S, Poulakis JG, Papaspyrides CD (1994) Solvent recycling of poly(methyl methacrylate) decorative sheets. Adv Polym Technol 13(3):207–211

    Article  Google Scholar 

  22. Rahimi A, García JM (2017) Chemical recycling of waste plastics for new materials production. Nat Rev Chem 1(6):0046

    Article  Google Scholar 

  23. Zhang L, Xu Z (2016) A review of current progress of recycling technologies for metals from waste electrical and electronic equipment. J Clean Prod 127:19–36

    Article  Google Scholar 

  24. Newborough M, Highgate D, Vaughan P (2002) Thermal depolymerisation of scrap polymers. Appl Therm Eng 22(17):1875–1883

    Article  Google Scholar 

  25. Popescu V et al (2009) The characterization of recycled PMMA. J Alloys Compd 483(1):432–436

    Article  Google Scholar 

  26. Kaminsky W, Menzel J, Sinn H (1976) Recycling of plastics. Conserv Recycl 1(1):91–110

    Article  Google Scholar 

  27. Weiss H-J et al. (2002) Method for depolymerizing polymethylmethacrylate. Google Patents

    Google Scholar 

  28. Kaminsky W, Predel M, Sadiki A (2004) Feedstock recycling of polymers by pyrolysis in a fluidised bed. Polym Degrad Stab 85(3):1045–1050

    Article  Google Scholar 

  29. King DM et al (2007) Atomic layer deposition on particles using a fluidized bed reactor with in situ mass spectrometry. Surf Coat Technol 201(22):9163–9171

    Article  Google Scholar 

  30. Lopez G et al (2010) Recycling poly-(methyl methacrylate) by pyrolysis in a conical spouted bed reactor. Chem Eng Process Process Intensif 49(10):1089–1094

    Article  Google Scholar 

  31. Zhou J (2008) Characterizing and modeling the hydrodynamics of shallow spouted beds. In: Tennessee research and creative exchange. University of Tennessee, Knoxville

    Google Scholar 

  32. Moliner C et al (2017) Modelling of spouted and spout-fluid beds: key for their successful scale up. Energies 10(11):1729

    Article  Google Scholar 

  33. Loop TE et al. (2015) Biomass and waste plastics depolymerization machine and methods via supercritical water. Google Patents

    Google Scholar 

  34. Capone C et al (2007) Thermal and mechanical degradation during polymer extrusion processing. Polym Eng Sci 47(11):1813–1819

    Article  Google Scholar 

  35. Grause G, Predel M, Kaminsky W (2006) Monomer recovery from aluminium hydroxide high filled poly (methyl methacrylate) in a fluidized bed reactor. J Anal Appl Pyrolysis 75(2): 236–239

    Article  Google Scholar 

  36. Martin L et al (2008) A comparative study of nanocomposites based on a recycled poly (methyl methacrylate) matrix containing several nanoclays. Polym Compos 29(7):782–790

    Article  Google Scholar 

  37. Suresh SS, Mohanty S, Nayak SK (2017) Bio-based epoxidised oil for compatibilization and value addition of poly (vinyl chloride)(PVC) and poly (methyl methacrylate)(PMMA) in recycled blend. J Polym Res 24(8):120

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Elnaz Esmizadeh .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Switzerland AG

About this entry

Check for updates. Verify currency and authenticity via CrossMark

Cite this entry

Esmizadeh, E., Khalili, S., Vahidifar, A., Naderi, G., Dubois, C. (2019). Waste Polymethyl Methacrylate (PMMA): Recycling and High-Yield Monomer Recovery. In: Martínez, L., Kharissova, O., Kharisov, B. (eds) Handbook of Ecomaterials. Springer, Cham. https://doi.org/10.1007/978-3-319-68255-6_164

Download citation

Publish with us

Policies and ethics