Skip to main content

Application of Secondary Shear Effects in the Extrusion Machining Process to Explore Recrystallization Mechanics during Conventional Extrusion of 7050 Aluminum

  • Chapter
Light Metals 2016

Abstract

Extrusion machining combines cutting with simultaneous extrusion using an additional constraining tool to induce very large and well-characterized strains. Unlike conventional extrusion, accurate analytical models exist for extrusion machining to calculate values of effective strain, strain rate, and temperature rise as a function of processing parameters. Additionally, the size, shape, and microstructural effects of a secondary shear zone that forms due to friction during extrusion machining have been characterized. This secondary shear zone can be manipulated by varying processing parameters, and can produce a severely inhomogeneous microstructure. This microstructure is also seen during conventional extrusion, as the material on the outside of the extrudate is strained more than the inside material, potentially causing an incomplete recrystallization across the face of the product. The secondary shear effect in the extrusion machining process is utilized to reproduce the inhomogeneous microstructure seen in conventional extrusion in order to better understand the recrystallization behavior during AA7050 extrusion.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 299.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 379.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. W. H. Van Geertruyden, W. Z. Misiolek, and P. T. Wang, Mater. Sci. Eng. A 419, 105 (2006).

    Article  Google Scholar 

  2. V. Geertruyden and H. William, The Origin of Surface Recrystallization in Extrusion of 6xxx Aluminum Alloys, Lehigh University, 2004.

    Google Scholar 

  3. A. Güzel, A. Jäger, F. Parvizian, H.-G. Lambers, A. E. Tekkaya, B. Svendsen, and H. J. Maier, J. Mater. Process. Technol. 212, 323 (2012).

    Article  Google Scholar 

  4. F. Parvizian, A. Güzel, A. Jäger, H.-G. Lambers, B. Svendsen, A. E. Tekkaya, and H. J. Maier, Comput. Mater. Sci. 50, 1520 (2011).

    Article  Google Scholar 

  5. M. Schikorra, L. Donati, L. Tomesani, and a. E. Tekkaya, J. Mech. Sci. Technol. 21, 1445 (2007).

    Article  Google Scholar 

  6. Z. Peng and T. Sheppard, Mater. Sci. Eng. A 367, 329 (2004).

    Article  Google Scholar 

  7. A. Segatori, B. Reggiani, L. Donati, L. Tomesani, and M. El Mehtedi, in Key Eng. Mater. (2014), pp. 123–130.

    Google Scholar 

  8. A. Ockewitz, D. Z. Sun, F. Andrieux, and S. Müller, in Key Eng. Mater. (2012), pp. 257–264.

    Google Scholar 

  9. T. Sheppard, Extrusion of Aluminium Alloys (Springer Science, 1999).

    Book  Google Scholar 

  10. D. Sagapuram, M. Efe, W. Moscoso, S. Chandrasekar, and K. P. Trumble, Acta Mater. 61, 6843 (2013).

    Article  Google Scholar 

  11. M. Efe, W. Moscoso, K. P. Trumble, W. Dale Compton, and 5. Chandrasekar, Acta Mater. 60, 2031 (2012).

    Article  Google Scholar 

  12. W. Moscoso, Severe Plastic Deformation and Nanostructured Materials By Large Strain Extrusion Machining, Purdue University, n.d.

    Google Scholar 

  13. M. Shaw, Metal Cutting Principles (Oxford University Press, New York, 1984).

    Google Scholar 

  14. T. Sheppard, Mater. Sci. Technol. 9, 430 (1993).

    Article  Google Scholar 

  15. T. Sheppard, P. J. Tunnicliffe, S. J. Patterson, and I. Summary, 6, 313 (1982).

    Google Scholar 

  16. W. Graff and D. Sargent, Metallography 14, 69 (1981).

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2016 TMS (The Minerals, Metals & Materials Society)

About this chapter

Cite this chapter

Klenosky, D.R., Johnson, D.R., Trumble, K.P. (2016). Application of Secondary Shear Effects in the Extrusion Machining Process to Explore Recrystallization Mechanics during Conventional Extrusion of 7050 Aluminum. In: Williams, E. (eds) Light Metals 2016. Springer, Cham. https://doi.org/10.1007/978-3-319-48251-4_37

Download citation

Publish with us

Policies and ethics