Skip to main content

Ease-Off and Application in Tooth Contact Analysis for Face-Milled and Face-Hobbed Spiral Bevel and Hypoid Gears

  • Chapter
  • First Online:
Theory and Practice of Gearing and Transmissions

Part of the book series: Mechanisms and Machine Science ((Mechan. Machine Science,volume 34))

Abstract

The ease-off concept was introduced to describe the mismatch, a deviation between conjugation and non-conjugation, between two tooth surfaces from a pair of mating bevel gears in contact. However, a complete mathematical description of ease-off and the algorithm of computation were not found. The application of ease-off concept in tooth contact analysis (TCA) allows for a numerical determination of contact patterns and transmission errors of highly conformable contact or almost conjugate contact of tooth surfaces. The paper analytically describes a generalized theory of ease-off and its application in tooth contact analysis of both face-milled and face-hobbed spiral bevel and hypoid gears with complex tooth surface modifications. The implementation of the ease-off algorithm applied to the tooth contact analysis is illustrated with two examples of, respectively, a face-milled gear drive and a face-hobbed hypoid gear drive.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 149.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 199.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 199.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Baxter ML (1966) Exact determination of tooth surfaces for spiral bevel and hypoid gears, AGMA Semi-Annual Meeting, p 139

    Google Scholar 

  2. Baxter M L (1973) Second-order surface generation, J Ind Math Soc, vol 23, p 2

    Google Scholar 

  3. Fan Q (2006) Computerized modeling and simulation of spiral bevel and hypoid gears manufactured by gleason face hobbing process. ASME J Mech Des 128(6):1315–1327

    Article  Google Scholar 

  4. Fan Q (2007) Enhanced algorithms of contact simulation for hypoid gear drives produced by face-milling and face-hobbing processes. ASME J Mech Des 129(1):31–37

    Article  Google Scholar 

  5. Fan Q, DaFoe R, Swanger J (2008) Higher-order tooth flank form error correction for face-milled spiral bevel and hypoid gears. ASME J Mech Des 130(7):072601

    Article  Google Scholar 

  6. Fan Q (2010) Tooth surface error correction for face-hobbed hypoid gears. ASME J Mech Des 132(1):011004

    Article  Google Scholar 

  7. Fan Q (2011) Optimization of face cone element for spiral bevel and hypoid gears. ASME J Mech Des 133(9):091002

    Article  Google Scholar 

  8. Fuentes A, Gonzalez-Perez I, Litvin FL, Hayasaka K, Yukishima K (2005) Design, manufacture, and evaluation of prototypes of low-noise high-endurance spiral bevel gear drives, ASME IDETC/CIE, PTG, DETC2005-84013. Long Beach, USA

    Google Scholar 

  9. Kolivand M, Kahraman A (2010) An ease-off based method for loaded tooth contact analysis of hypoid gears having local and global surface deviations. ASME J Mech Des 132(7):071004

    Article  Google Scholar 

  10. Krenzer TJ (1984) Computer aided corrective machine settings for manufacturing bevel and hypoid gear sets. Fall Technical Meeting, Washington, D.C

    Google Scholar 

  11. Krenzer TJ (2007) The bevel gear, published by Ted Krenzer, New York

    Google Scholar 

  12. Litvin FL (1994) Gear geometry and applied theory, Prentice Hall, New Jersey

    Google Scholar 

  13. Litvin FL, Fan Q, Fuentes A, Handschuh R F (2001) Computerized design, generation, simulation of meshing and contact of face-milled formateTM-cut spiral bevel gears, NASA Report, /CR-2001-210894, ARL-CR-467

    Google Scholar 

  14. Shih YP, Fong ZH, Lin GCY (2007) Mathematical model for a universal face hobbing hypoid gear generator. ASME J Mech Des 129(1):38–47

    Article  Google Scholar 

  15. Simon V (2007) Load distribution in spiral bevel gears. ASME J Mech Des 129(2):201–209

    Article  Google Scholar 

  16. Stadtfeld HJ (2000) Advanced bevel gear technology, The Gleason Works, New York

    Google Scholar 

  17. Stadtfeld HJ, Gaiser U (2000) The ultimate motion graph. ASME J Mech Des 122(3):317–322

    Article  Google Scholar 

  18. Stadtfeld HJ (2003) The two-sided-ground bevel gear cutting tool. Gear Technology, May/Jun

    Google Scholar 

  19. Stadtfeld HJ (2008) gear encyclopedia, The Gleason Works, New York

    Google Scholar 

  20. Stadtfeld HJ (2010) Tribology aspects in angular transmission systems, Gear Technology, California, pp 46–52

    Google Scholar 

  21. Stadtfeld HJ (2012) Bevel gear cutting blade measurement, Gear Solutions, California

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Q. Fan .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2016 Springer International Publishing Switzerland

About this chapter

Cite this chapter

Fan, Q. (2016). Ease-Off and Application in Tooth Contact Analysis for Face-Milled and Face-Hobbed Spiral Bevel and Hypoid Gears. In: Goldfarb, V., Barmina, N. (eds) Theory and Practice of Gearing and Transmissions. Mechanisms and Machine Science, vol 34. Springer, Cham. https://doi.org/10.1007/978-3-319-19740-1_15

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-19740-1_15

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-19739-5

  • Online ISBN: 978-3-319-19740-1

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics