Abstract
The article proposes a model of the diffusion station of a sugar factory based on the neural network, which predicts the main technological indicators of resource efficiency. In contrast to existing solutions, forecasting is performed in real time, which allows one to increase the informative support of the operator-technologist on the enterprise quality measurements without additional workload on the industrial laboratory. The proposed model predicts the loss of sugar in the pulp and the amount of sugar in the diffusion juice with an error of less than 2%. The input variables of the forecast model are automatically measurable technological variables of the process, a total of eleven. On the basis of such information one can make a corresponding decision to change technological modes (temperature and consumption) at the station, thereby increasing the quality of beet processing. The article consists of two parts: analysis of process variables, including statistical and definition of input and output model variables; development and verification of the forecast model.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Korobiichuk, I., Ladanyuk, A., Shumyhai, D., Boyko, R., Reshetiuk, V., Kamiński, M.: How to increase efficiency of automatic control of complex plants by development and implementation of coordination control system. In: Szewczyk, R., Kaliczyńska, M. (eds.) SCIT 2016. AISC, vol. 543, pp. 189–195. Springer, Cham (2017). https://doi.org/10.1007/978-3-319-48923-0_23
Korobiichuk, I., Lysenko, V., Reshetiuk, V., Lendiel, T., Kamiński, M.: Energy-efficient electrotechnical complex of greenhouses with regard to quality of vegetable production. In: Szewczyk, R., Kaliczyńska, M. (eds.) SCIT 2016. AISC, vol. 543, pp. 243–251. Springer, Cham (2017). https://doi.org/10.1007/978-3-319-48923-0_30
Korobiichuk, I., Lobok, A., Goncharenko, B., Savitska, N., Sych, M., Vihrova, L.: The problem of the optimal strategy of minimax control by objects with distributed parameters. In: Szewczyk, R., Zieliński, C., Kaliczyńska, M. (eds.) AUTOMATION 2019. Advances in Intelligent Systems and Computing, vol. 920, pp. 77–85. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-13273-6_8
Kharlamenko, V., Ruban, S., Korobiichuk, I., Petruk, O.: Adaptive control of dynamic load in blooming mill with online estimation of process parameters based on the modified kaczmarz algorithm. In: Szewczyk, R., Kaliczyńska, M. (eds.) SCIT 2016. AISC, vol. 543, pp. 227–233. Springer, Cham (2017). https://doi.org/10.1007/978-3-319-48923-0_28
Tregub, V., Korobiichuk, I., Klymenko, O., Byrchenko, A., Rzeplińska-Rykała, K.: Neural network control systems for objects of periodic action with non-linear time programs. In: Szewczyk, R., Zieliński, C., Kaliczyńska, M. (eds.) AUTOMATION 2019. Advances in Intelligent Systems and Computing, vol. 920, pp. 155–164. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-13273-6_16
Bakhmash, M.I., Ihnatev, M.I., Vityvskyi, I.A.: Buriakovyi tsukor tekhnolohii vyrobnytstva. Abetka-NOVA, Kamianets-Podilskyi (2004)
Krasnyak, O., Amons, S.: Sugar market: problems and prospects. Efektyvna Ekon. 1 (2020). https://doi.org/10.32702/2307-2105-2020.1.64
Kishenko, V., Zaika, V.: Synergetic synthesis of hierarchical control system of sugar factory technological complex. Eastern-Eur. J. Enterp. Technol. 4/2(64), 46–51 (2013). https://doi.org/10.15587/1729-4061.2013.16658.
Ladanyuk, A.P., Shumygai, D.A., Boiko, R.O.: Situational coordination of continuous technological complexes subsystems. J. Autom. Inf. Sci. 45(8), 68–74 (2013). https://doi.org/10.1615/JAutomatInfScien.v45.i8.70
Zaiets, N.A., Savchuk, O.V., Shtepa, V.M., Lutska, N.M., Vlasenko, L.O.: The synthesis of strategies for the efficient performance of sophisticated technological complexes based on the cognitive simulation modelling. Naukovyi Visnyk Natsionalnoho Hirnychoho Univ. 2, 110–117 (2021). https://doi.org/10.33271/nvngu/2021-2/110
Lutskaya, N.N., Ladanyuk, A.P.: Problems features of the robust control of process plants. Part II. Examples of modeling of robust control systems. J. Autom. Inf. Sci. 48(12), 62–69 (2016). https://doi.org/10.1615/JAutomatInfScien.v48.i12.60
Korobiichuk, I., Ladanyuk, A., Vlasenko, L., Zaiets, N.: Modern development technologies and investigation of food production technological complex automated systems. In: Proceedings of 2nd International Conference on Mechatronics Systems and Control Engineering, ICMSCE 2018, pp. 52–56 (2018). https://doi.org/10.1145/3185066.3185075
Coelho, A.P., Bettiol, J.V.T., Dalri, A.B., Fischer Filho, J.A., Faria, R.T., Palaretti, L.F.: Application of artificial neural networks in the prediction of sugarcane juice. Pol. Rev. Bras. Eng. Agríc. Ambient 23(1), 9–15 (2019). https://doi.org/10.1590/1807-1929/agriambi.v23n1p9-15
Oktarini, D., Mohruni, A.S., Sharif, S., Yanis, M., Madagaskar: Optimum milling parameters of sugarcane juice production using artificial neural networks (ANN). J. Phys. Conf. Ser. 1167(1), 012016 (2019). https://doi.org/10.1088/1742-6596/1167/1/012016
Lin, X., Yang, J.: HDP for the neutralized PH value control in the clarifying process of sugar cane juice. In: AIP Conference Proceedings, vol. 1127, pp. 162–173 (2009). https://doi.org/10.1063/1.3146188
Zhang, J., et al.: Monitoring sugar crystallization with deep neural networks. J. Food Eng. 280 (2020). https://doi.org/10.1016/j.jfoodeng.2020.109965.
Koc, B.A., Kocer, S., Tümer, A.E.: Artificial neural network models for predicting the energy consumption of the process of crystallization syrup in Konya sugar factory. Int. J. Intell. Syst. Appl. Eng. 1(5), 18–21 (2017). https://doi.org/10.18201/ijisae.2017526691
Astray, G., Gullón, B., Labidi, J., Gullon, P.: Comparison between developed models using response surface methodology (RSM) and artificial neural networks (ANNs) with the purpose to optimize oligosaccharide mixtures production from sugar beet pulp. Ind. Crops Prod. 92, 290–299 (2016). https://doi.org/10.1016/j.indcrop.2016.08.011
Ladanyuk, A., Kyshenko, V., Shkolna, O., Sych, M.: Development of the algorithm of determining the state of evaporation station using neural networks. Eastern-Eur. J. Enterp. Technol. 5(2–83), 54–62 (2016). https://doi.org/10.15587/1729-4061.2016.79322
Zarifpoor, M., Hakimzadeh, V.: Investigating of artificial neural network potential to predict the properties of refined raw sugar beet juice by electrocoagulation process. Ukr. Food J. 7(4), 682–691 (2018). https://doi.org/10.24263/2304-974X-2018-7-4-12
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Zaiets, N., Vlasenko, L., Lutska, N., Shtepa, V. (2022). Resource Efficiency Forecasting Neural Network Model for the Sugar Plant Diffusion Station. In: Szewczyk, R., Zieliński, C., Kaliczyńska, M. (eds) Automation 2022: New Solutions and Technologies for Automation, Robotics and Measurement Techniques. AUTOMATION 2022. Advances in Intelligent Systems and Computing, vol 1427. Springer, Cham. https://doi.org/10.1007/978-3-031-03502-9_16
Download citation
DOI: https://doi.org/10.1007/978-3-031-03502-9_16
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-03501-2
Online ISBN: 978-3-031-03502-9
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)