Skip to main content

Finite Element Analysis of Foam Models Based on Regular and Irregular Arrays of Cubic Open Cells Having Uniform or Normal Distributions

  • Chapter
  • First Online:
Advanced Materials Modelling for Mechanical, Medical and Biological Applications

Part of the book series: Advanced Structured Materials ((STRUCTMAT,volume 155))

Abstract

The paper considers models of foam materials in the form of Gibson–Ashby cell arrays. The method of effective moduli, based on the equality of the potential energies of the porous and homogeneous material, is described. Six boundary value problems of the linear static elasticity theory for a representative volume are given. These problems together allow determining all the coefficients of the effective stiffness matrix for any anisotropy class of the frame material and geometric asymmetry. The finite element package ANSYS and the capabilities of its command language APDL are used to construct representative volumes and to solve homogenization problems numerically. The procedures for creating solid and finite element models of arrays composed of open Gibson–Ashby cells with regular and irregular structure are described in detail. Two different algorithms for regular lattices of low and high porosity are offered. For an irregular lattice, the sizes of the cube frames are randomly generated with a uniform and normal distribution. The results of numerical calculations for stainless steel lattices in a wide range of porosity are presented. The dependencies of the effective elastic moduli on porosity for a single Gibson–Ashby cell and for regular and irregular lattices with uniform and normal distribution are analyzed. It is shown that the applied Gibson–Ashby model predicts the elastic properties of highly porous materials quite well. But the prediction for lattices with porosity less than 75% gives a sufficiently large error. It is noted that regular and irregular lattices with a large number of cells give similar results for effective elastic stiffness moduli. Meanwhile, individual irregular structures with strongly different sizes of cubic cell frames can take extreme values of effective moduli with pronounced anisotropy in different directions. These effects depend on the geometric asymmetry of the irregular lattices and on the stress concentrations. Examples of the stress–strain state in strongly irregular Gibson–Ashby lattices are given. The analysis of the value scatter of various effective elastic moduli, demonstrating the anisotropy of strongly irregular Gibson–Ashby lattices, is given.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 139.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 179.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 179.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  • Alabort E, Barba D, Reed RC (2019) Design of metallic bone by additive manufacturing. Scr Mater 164:110–114

    Article  CAS  Google Scholar 

  • Andresen S, Bäger A, Hamm C (2020) Eigenfrequency maximisation by using irregular lattice structures. J Sound Vib 465:115027

    Article  Google Scholar 

  • Ashby MF (1983) The mechanical properties of cellular solids. Metall Mater Trans A 14(9):1755–1769

    Article  Google Scholar 

  • Ashby MF (2006) Philos Trans R Soc A 364(1838):15–30

    Article  CAS  Google Scholar 

  • Avalle M, Scattina A (2014) Mechanical properties and impact behavior of a microcellular structural foam. Lat Am J Solids Struct 11(2):200–222

    Article  Google Scholar 

  • Dillard T, N’guyen F, Maire E, Salvo L, Forest S, Bienvenu Y et al (2005) 3-D quantitative image analysis of open-cell nickel foams under tension and compression loading using X-ray microtomography. Philos Mag 85(19):2147–2175

    Google Scholar 

  • Gao W, Yu SW, Huang GY (2006) Finite element characterization of the size-dependent mechanical behaviour in nanosystem. Nanotechnology 17:1118–1122

    Article  CAS  Google Scholar 

  • Gibson LJ (2005) Biomechanics of cellular solids. J Biomech 38:377–399

    Article  Google Scholar 

  • Gibson LJ, Ashby MF (1982) The mechanics of three-dimensional cellular materials. Proc R Soc Lond A 382(1782):43–59

    Article  CAS  Google Scholar 

  • Gibson LJ, Ashby MF (1997) Cellular solids: structure and properties. Cambridge University Press, Cambridge

    Book  Google Scholar 

  • Hössinger-Kalteis A, Reiter M, Jerabek M, Major Z (2020) Overview and comparison of modelling methods for foams. J Cell Plast 15:1–51

    Google Scholar 

  • Hou Y, Xu Z, Yuan Y, Liu L, Ma S, Wang W, Hu Y, Hu W, Gui Z (2019) Nanosized bimetal-organic frameworks as robust coating for multi-functional flexible polyurethane foam: rapid oil-absorption and excellent fire safety. Compos Sci Technol 177:66–72

    Article  CAS  Google Scholar 

  • Jang W-Y, Kraynik AM, Kyriakides S (2008) On the microstructure of open-cell foams and its effect on elastic properties. Int J Solids Struct 45:1845–1875

    Article  Google Scholar 

  • Javili A, Chatzigeorgiou G, McBride AT, Steinmann P, Linder C (2015) Computational homogenization of nano-materials accounting for size effects via surface elasticity. GAMM-Mitt 38(2):285–312

    Article  Google Scholar 

  • Kachanov M, Sevostianov I (2018) Micromechanics of materials, with applications. Series: Solid mechanics and its applications, vol 249. Springer Int. Publ. AG, Switzerland

    Google Scholar 

  • Kaoua SA, Dahmoun D, Belhadj AE, Azzaz M (2009) Finite element simulation of mechanical behaviour of nickel-based metallic foam structures. J Alloys Compd 471(1–2):147–152

    Article  CAS  Google Scholar 

  • Koudelka P, Jiroušek O, Valach J (2011) Determination of mechanical properties of materials with complex inner structure using microstructural models. Mach Technol Mater 1(3):39–42

    Google Scholar 

  • Lv Y, Wang B, Liu G, Tang Y, Lu E, Xie K, Lan C, Liu J, Qin Z, Wang L (2021) Metal material, properties and design methods of porous biomedical scaffolds for additive manufacturing: a review. Front Bioeng Biotechnol 9:641130

    Article  Google Scholar 

  • Maconachie T, Leary M, Lozanovski B, Zhang X, Qian M, Faruque O, Brandt M (2019) SLM lattice structures: properties, performance, applications and challenges. Mater Des 183:108137

    Article  Google Scholar 

  • Maheo L, Viot P, Bernard D, Chirazi A, Ceglia G, Schmitt V, Mondain-Monval O (2013) Elastic behavior of multi-scale, open-cell foams. Compos Part B Eng 44(1):172–183

    Article  CAS  Google Scholar 

  • Marvi-Mashhadi M, Lopes CS, LLorca J (2018a) Modelling of the mechanical behavior of polyurethane foams by means of micromechanical characterization and computational homogenization. Int J Solids Struct 146:154–166

    Article  CAS  Google Scholar 

  • Marvi-Mashhadi M, Lopes CS, LLorca J (2018b) Effect of anisotropy on the mechanical properties of polyurethane foams: an experimental and numerical study. Mech Mater 124:143–154

    Article  Google Scholar 

  • Mills NJ (2006) Finite element models for the viscoelasticity of open-cell polyurethane foam. Cell Polym 25(5):293–316

    Article  CAS  Google Scholar 

  • Milton GW (2002) The theory of composites. Cambridge University Press, Cambridge

    Book  Google Scholar 

  • Mukhopadhyay T, Adhikari S (2016) Equivalent in-plane elastic properties of irregular honeycombs: an analytical approach. Int J Solids Struct 91:169–184

    Article  Google Scholar 

  • Mukhopadhyay T, Adhikari S (2017) Effective in-plane elastic moduli of quasi-random spatially irregular hexagonal lattices. Int J Eng Sci 119:142–179

    Article  Google Scholar 

  • Nasedkin AV, Kornievsky AS (2017a) Finite element modeling and computer design of anisotropic elastic porous composites with surface stresses. In: Sumbatyan MA (ed) Wave dynamics and composite mechanics for microstructured materials and metamaterials. Series: Advanced structured materials, vol 59. Springer, Singapore, pp 107–122

    Google Scholar 

  • Nasedkin AV, Kornievsky AS (2017b) Finite element modeling of effective properties of elastic materials with random nanosized porosities. Vycisl. meh. splos. sred.—Comput Continuum Mech 10(4):375–387

    Google Scholar 

  • Nasedkin AV, Kornievsky AS (2018) Finite element homogenization of elastic materials with open porosity at different scale levels. AIP Conf Proc 2046:020064

    Article  Google Scholar 

  • Nasedkin AV, Nasedkina AA, Nassar ME (2020) Homogenization of porous piezocomposites with extreme properties at pore boundaries by effective moduli method. Mech Solids 55(6):827–836

    Article  Google Scholar 

  • Ortona A, Rezaei E (2014) Modeling the properties of cellular ceramics: from foams to lattices and back to foams. Adv Sci Technol 91:70–78

    Article  Google Scholar 

  • Pabst W, Gregorová E, Uhlířová T (2016) Processing, microstructure, properties, applications and curvature-based classification schemes of porous ceramics. In: Newton A (ed) Advances in porous ceramics. Nova Science Publ, New York, pp 1–52

    Google Scholar 

  • Pabst W, Uhlířová T, Gregorová E, Wiegmann A (2018) Young’s modulus and thermal conductivity of closed-cell, open-cell and inverse ceramic foams-model-based predictions, cross-property predictions and numerical calculations. J Eur Ceram Soc 38:2570–2578

    Article  CAS  Google Scholar 

  • Pan C, Han V, Lu J (2020) Design and optimization of lattice structures: a review. Appl Sci 10:6374

    Article  CAS  Google Scholar 

  • Pia G, Delogu F (2015) Mechanical properties of nanoporous Au: from empirical evidence to phenomenological modeling. Metals 5(3):1665–1694

    Article  Google Scholar 

  • Riaz U, Ashraf SM (2012) Application of finite element method for the design of nanocomposites. In: Musa SM (ed) Computational finite element methods in nanotechnology. CRC Press, Boca Raton, pp 241–290

    Google Scholar 

  • Roberts AP, Garboczi EJ (2000) Elastic properties of model porous ceramics. J Am Ceram Soc 83(12):3044–3048

    Article  Google Scholar 

  • Roberts AP, Garboczi EJ (2001) Elastic moduli of model random three-dimensional closed-cell cellular solids. Acta Mater 49(2):189–197

    Article  CAS  Google Scholar 

  • Scheffler M, Colombo P (eds) (2005) Cellular ceramics: structure, manufacturing, properties and applications. Wiley, Hoboken

    Google Scholar 

  • Singh R, Lee PD, Lindley TC, Kohlhauser C, Hellmich C, Bram M, Imwinkelried T, Dashwood RJ (2010) Characterization of the deformation behavior of intermediate porosity interconnected Ti foams using micro-computed tomography and direct finite element modeling. Acta Biomater 6(6):2342–2351

    Article  CAS  Google Scholar 

  • Srivastava V, Srivastava R (2014) On the polymeric foams: modeling and properties. J Mater Sci 49:2681–2692

    Article  CAS  Google Scholar 

  • Uhlířová T, Pabst W (2019) Conductivity and Young’s modulus of porous metamaterials based on Gibson-Ashby cells. Scr Mater 159:1–4

    Article  Google Scholar 

  • Xiao Z, Yang Y, Xiao R, Bai Y, Song C, Wang D (2018) Evaluation of topology-optimized lattice structures manufactured via selective laser melting. Mater Des 143:27–37

    Article  CAS  Google Scholar 

  • Zhou J, Gao Z, Allameh S, Akpan E, Cuitino AM, Soboyejo WO (2005) Multiscale deformation of open cell aluminum foams. Mech Adv Mater Struct 12(3):201–216

    Article  CAS  Google Scholar 

  • Zhu HX, Hobdell JR, Windle AH (2000) Effects of cell irregularity on the elastic properties of open-cell foams. Acta Mater 48(20):4893–4900

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This research was supported by the Government of the Russian Federation, contract No. 075-15-2019-1928, and by Russian Foundation for Basic Research, project No. 20-31-90057.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Andrey V. Nasedkin .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Kornievsky, A.S., Nasedkin, A.V. (2022). Finite Element Analysis of Foam Models Based on Regular and Irregular Arrays of Cubic Open Cells Having Uniform or Normal Distributions. In: Altenbach, H., Eremeyev, V.A., Galybin, A., Vasiliev, A. (eds) Advanced Materials Modelling for Mechanical, Medical and Biological Applications. Advanced Structured Materials, vol 155. Springer, Cham. https://doi.org/10.1007/978-3-030-81705-3_15

Download citation

Publish with us

Policies and ethics