Abstract
This paper presents a brief review of various research done on bar straightening. Bar straightening can be considered as a significant process in the value stream of bar production. The paper dealt briefly on various types of arrangements available in bar straightening process. The theoretical perspectives have been looked into in simplified manner. Residual stresses, curvature, and bending moment thereof due to reverse kinematic bending have been discussed. A system approach has been taken as how development on bar straightening process emerged over the years. The recent developments in bar straightening using modelling / numerical modelling give an insight of reduction in curvature after reverse bending. Simulation/Numerical simulation approaches in bar straightening process have been looked into. Key aspects like positioning of rolls and minimization of straightness errors have been considered. How control system is applied with Multi-Step Straightening Control System (MSSC) in reducing curvature has been discussed. The paper has been intended to present an overall view of bar straightening from inception till modern times.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Kaiser R, Hatzenbichler T, Buchmayr B, Antretter T (2014) Simulation of the roller straightening process with respect to residual stresses and the curvature trend. Mater Sci Forum 768–769:456–463
Brazier LG (1927) On the flexure of thin cylindrical shells and other “Thin” sections. Proc R Soc Lond A 116:104–114
Ades CS (1957) Bending strength of tubing in the plastic range. J Aeronaut Sci 605–610
Tokunaga H (1961) On the roller straightener. Bull JSME 4(15):605–611
Kemshall GE (1974) Bar straightening and bending equipment, light bar and section mill technology. Steel Times 13:243
Aluminium-Guide.com. https://aluminium-guide.com/en/rastyazhnaya-mashina-ekstruzionnogo-pressa-teoriya-i-praktika/
Das Talukder NK, Johnson W (1981) On the arrangements of rolls in cross-roll straighteners. Int J Mech Sci 33:213–220
Das Talukder NK, Singh AN, Johnson W (1990) Cross-roll straighteners and their performance. J Mater Process Technol 21:101–109
Kuboki T, Kawasaki K, Kajikawa S, Matsumura H, Ono T, Seimiya H (2019) Analysis of spinner straightening utilizing the finite element method. In: COMPLAS XV: international conference on computational plasticity, fundamentals and applications
Falaleev AP, Meshkov VV, Shymchenko A (2016) Hyperplasticity effect under magnetic pulse straightening of dual phase steel. IOP Conf Ser Mater Sci Eng
http://www.shivamengineerings.com/products/3-x-3-skew-roll-design.html
Li KY, Yang SC, Chen CK (1999) Profile determination of a tube straightening roller by envelope theory. J Mater Proc Tech 94:157–166
Masakileison AM, Moskalev DS, Khotimskii YUL (1989) Machines for accurate tubes straightening. Steel in USSR 19:224–226
Frederick CO, Armstrong PJ (1966) A mathematical representation of the multiaxial Bauschinger effect. CEGB Intern Res Rep RD/B/N660 Mater High Temp 24(1):1–26
Chakrabarty J (2006) Theory of plasticity, 3rd edn. Butterworth-Heinemann
Ludwik P (1909) Elemente der technologischen mechanik. Springer Verlag, Berlin
Drucker DC (1951) A more fundamental approach to plastic stress-strain relations. In: 1st US national congress of applied mechanics
Yu TX, Johnson W (1982) Estimating the curvature of bars after cross-roll straightening. In: Proceedings of the 22nd international MTDR conference, pp 517–521
Roy S, Pal AK, Rawal S (2020) A review on straightening of bars and application of probabilistic approach on Moment-curvature relationship. IOP Conf Ser Mater Sci Eng 810:012080
Wu BJ, Chan LC, Lee TC, Ao LW (2000) A study on the precision modeling of the bars produced in two cross-roll straightening. J Mat Proc Tech 99:202–206
Yali Y, Herong J (2012) Three roller curvature scotch straightening mechanism study and system design. Energy Procedia 16:38–44
Biempica CB, del Coz Diaz JJ, Nieto PG, Sanchez IP (2009) Nonlinear analysis of residual stresses in a rail manufacturing process by FEM. Appl Math Model 33:34–53
Mutrux A, Berisha B, Hora P (2011) Prediction of cyclic softening in a medium carbon steel during cross roll straightening. J Mater Proc Tech 211:1448–1456
Mutrux A.,Berisha B, Hochholdinger B, Hora P (2008) Numerical modelling of cross roll straightening, metallumformung I. LS-DYNA Anwenderforum, Bamberg, pp C-I-33–40
Macura P, Petruska J (1996) Numerical and experimental simulation of pass rolling. J Mater Proc Tech 60:55–60
Widmark M, Melander A, Meurling F (2000) Low cycle constant amplitude fully reversed strain controlled testing of low carbon and stainless sheet for simulation of straightening operations. Int J Fatigue 22:307–317
Srimani SL, Pankaj AC, Basu J (2005) Analysis of end straightness of rail during manufacturing. Int J Mech Sci 47:1874–1884
Song H, Pei LW, Li HF, Chen M, Wang ZQ (2010) Study on the optimization straightening regulation of heavy rail compound roll straightening. Adv Mater Res 102–104:227–231
Petruska J, Navrat T, Sebek F (2016) Novel approach to computational simulation of cross roll straightening of bars. J Mater Proc Tech 223:53–67
Nastran M, Kuzman K (2002) Stabilisation of mechanical properties of the wire by roller straightening. J Mater Proc Tech 125–126:711–719
Kim S-C, Chung S-C (2002) Synthesis of the multi-step straightness control system for shaft straightness process. Mechatronics 12:139–156
Huh H, Heo JH, Lee HW (2003) Optimisation of a roller levelling process for Al7001T9 pipes with finite element analysis and Taguchi method. Int J Mach Tool Manuf 43:345–350
Martinez-Perez ML, Borlado CR, Mompean FJ, Garcia-Hernandez M, Gil-Sevillano J, Ruiz-Hervias J, Atienza JM, Elices M, Lin PR, Daymond MR (2005) Measurement and modelling of residual stresses in straightened commercial eutectoid steel rods. Acta Mater 53:4415–4425
Huang H, Zheng H, Du F, Wang W (2012) Numerical simulation analysis on the ten cross rolls straightening process of the heavy calibre seamless steel tube. Adv Mater Res 421:56–59
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Roy, S., Pal, A.K., Das Talukder, N.K. (2021). A Brief Review on Theoretical Aspects of Bar Straightening with Recent Developments in Its Modelling, Simulation, Control System, and Stabilization. In: Daehn, G., Cao, J., Kinsey, B., Tekkaya, E., Vivek, A., Yoshida, Y. (eds) Forming the Future. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-75381-8_180
Download citation
DOI: https://doi.org/10.1007/978-3-030-75381-8_180
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-75380-1
Online ISBN: 978-3-030-75381-8
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)