Skip to main content

Management of Compressed Air to Reduce Energy Consumption Using Intelligent Systems

  • Conference paper
  • First Online:
Intelligent Systems and Applications (IntelliSys 2020)

Abstract

This research investigated the use of intelligent systems for reducing energy consumption in compressed air systems. An initial literature review has been completed and mathematical models that describe typical compressed air components (compressor, tank, piping network, etc.) were created. The investigations suggested that energy used or wasted in connection with compressed air was a valuable research area to attempt to save energy. The research progressed to investigating ways of minimising energy use for air compressors based on real-time conditions (including anticipated future requirements), using intelligent systems to monitor and make decisions.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Abbreviations

P comp :

Compressor input power

P air in :

Absolute air pressure at compressor inlet

Vdot air :

Volumetric flow rate of air

\( \upeta \) :

Compressor efficiency (including drive system)

P air out :

Absolute air pressure at compressor outlet

n :

Polytropic coefficient

air in :

Air mass flow at compressor inlet

T air in :

Temperature of Air at compressor inlet

R :

Gas Constant

Q CA :

Heat content of compressed air

C p :

Air specific heat

T CA :

Temperature of compressed air at compressor outlet

v :

Vapor water mass flow rate

h v :

Latent heat of condensation for water vapor

U r :

Relative Humidity

ρ s, in :

Water vapor content in saturation at compressor inlet conditions

ρ s, out :

Water vapor content in saturation at compressor outlet conditions

ɛ cooler :

Cooler heat transfer effectiveness

T h,i :

Temperature of hot fluid entering the cooler

T h,o :

Temperature of hot fluid exiting the cooler

T c,i :

Temperature of cold fluid entering the cooler

P f,out :

Pressure of Air at filter outlet

P f,in :

Pressure of Air at filter inlet

P drop :

Pressure drop in filter

tank in :

Air mass flow rate at storage tank inlet

tank out :

Air mass flow rate at storage tank outlet

m tank intial :

Initial mass of air in storage tank

T tank :

Temperature of Air in storage tank

V tank :

Volume of storage tank

f :

Piper friction factor

ρ air :

Air density

L :

Pipe length

D :

Pipe Diameter

V air :

Air velocity in pipe

Re :

Reynolds Number

ɛ :

Pipe Roughness

References

  1. Sanders, D.A., Robinson, D.C., Hassan, M., Haddad, M., Gegov, A., Ahmed, N.: Making decisions about saving energy in compressed air systems using ambient intelligence and artificial intelligence. Adv. Intell. Syst Comput. 869(September), 1229–1236 (2018)

    Google Scholar 

  2. Thabet, M., Sanders, D., Beccera, V., Tewkesbury, G., Haddad, M., Barker, T.: Intelligent energy management of compressed air systems. In: IEEE Proceedings of 10th International Conference on Intelligent Systems, Varna, Bulgaria (2020, in press)

    Google Scholar 

  3. Saidur, R., Rahim, N.A., Hasanuzzaman, M.: A review on compressed-air energy use and energy savings. Renew. Sustain. Energy Rev. [Internet] 14(4), 1135–1153 (2010)

    Article  Google Scholar 

  4. Fridén, H., Bergfors, L., Björk, A., Mazharsolook, E.: Energy and LCC optimised design of compressed air systems: a mixed integer optimisation approach with general applicability. In: Proceedings of 2012 14th International Conference Model Simulation, UKSim, pp. 491–496 (2012)

    Google Scholar 

  5. Murphy, S., Kissock, K.: Simulating energy efficient control of multiple-compressor compressed air systems. In: Proceedings of Ind Energy Technology Conference (2015)

    Google Scholar 

  6. Benedetti, M., Cesarotti, V., Introna, V., Serranti, J.: Energy consumption control automation using artificial neural networks and adaptive algorithms: proposal of a new methodology and case study. Appl. Energy [Internet] 165, 60–71 (2016)

    Article  Google Scholar 

  7. Bonfá, F., Benedetti, M., Ubertini, S., Introna, V., Santolamazza, A.: New efficiency opportunities arising from intelligent real time control tools applications: the case of compressed air systems’ energy efficiency in production and use. Energy Procedia [Internet] 158, 4198–4203 (2019)

    Article  Google Scholar 

  8. Santolamazza, A., Cesarotti, V., Introna, V.: Anomaly detection in energy consumption for condition-based maintenance of compressed air generation systems: an approach based on artificial neural networks. IFAC-PapersOnLine [Internet] 51(11), 1131–1136 (2018)

    Article  Google Scholar 

  9. Santolamazza, A., Cesarotti, V., Introna, V.: Evaluation of machine learning techniques to enact energy consumption control of compressed air generation in production plants. Proc. Summer Sch. Fr. Turco. 2004, 79–86 (2018)

    Google Scholar 

  10. Boehm, R., Franke, J.: Demand-side-management by flexible generation of compressed air. Procedia CIRP [Internet] 63, 195–200 (2017)

    Article  Google Scholar 

  11. Ghorbanian, K., Gholamrezaei, M.: An artificial neural network approach to compressor performance prediction. Appl. Energy [Internet] 86(7–8), 1210–1221 (2009)

    Article  Google Scholar 

  12. Nehler, T., Parra, R., Thollander, P.: Implementation of energy efficiency measures in compressed air systems: barriers, drivers and non-energy benefits. Energy Effi. 11(5), 1281–1302 (2018)

    Article  Google Scholar 

  13. Dudić, S., Ignjatović, I., Šešlija, D., Blagojević, V., Stojiljković, M.: Leakage quantification of compressed air using ultrasound and infrared thermography. Meas. J. Int. Meas. Confed. 45(7), 1689–1694 (2012)

    Article  Google Scholar 

  14. Berkeley, L.: Compressed air: a sourcebook for industry, pp. 1–128 (2003)

    Google Scholar 

  15. Anglani, N., Bossi, M., Quartarone, G.: Energy conversion systems: the case study of compressed air, an introduction to a new simulation toolbox. In: 2012 IEEE International Energy Conference Exhibition ENERGYCON 2012, pp. 32–38 (2012)

    Google Scholar 

  16. Bergman, T., Lavine, A., Incropera, F., Dewitt, D.: Fundamentals of Heat and Mass Transfer, 1076 p. Wiley (2011)

    Google Scholar 

  17. Kleiser, G., Rauth, V.: Dynamic modelling of compressed air energy storage for small-scale industry applications. Int. J. Energy Eng. 3(3), 127–137 (2013)

    Google Scholar 

  18. Sanders, D., Gegov, A., Ndzi, D.: Knowledge-based expert system using a set of rules to assist a tele-operated mobile robot. In: Bi, Y., Kapoor, S., Bhatia, R. (eds.) Studies in Computational Intelligence, vol. 751, pp. 371–392. Springer (2018)

    Google Scholar 

  19. Sanders, D., Sanders, H., Gegov, A., Ndzi, D.: Rule-based system to assist a tele-operator with driving a mobile robot. In: Lecture Notes in Networks and Systems, vol. 16, pp. 599–615. Springer (2018)

    Google Scholar 

  20. Sanders, D., Okonor, O.M., Langner, M., Hassan Sayed, M., Khaustov, S.A., Omoarebun, P.: Using a simple expert system to assist a powered wheelchair user. In: Bi, Y., Bhatia, R., Kapoor, S. (eds.) Advances in Intelligent Systems and Computing, vol. 1037, pp. 662–679. Springer (2019)

    Google Scholar 

  21. Gegov, A., Gobalakrishnan, N., Sanders, D.A.: Rule base compression in fuzzy systems by filtration of non-monotonic rules. J. Intell. Fuzzy Syst. 27(4), 2029–2043 (2014)

    Article  MathSciNet  Google Scholar 

  22. Sanders, D., Gegov, A., Haddad, M., Ikwan, F., Wiltshire, D., Tan, Y.C.: A rule-based expert system to decide on direction and speed of a powered wheelchair. In: IEEE Proceedings of the SAI Conference on IntelliSys, London, U.K., pp. 426–433 (2018)

    Google Scholar 

  23. Sanders, D., Gegov, A., Haddad, M., Ikwan, F., Wiltshire, D., Tan, Y.C.: A rule-based expert system to decide on direction and speed of a powered wheelchair. In: Arai, K., Kapoor, S., Bhatia, R. (eds.) Advances in Intelligent Systems and Computing, vol. 868, pp. 822–838. Springer (2019)

    Google Scholar 

  24. Sanders, D.: Recognizing shipbuilding parts using artificial neural networks and Fourier descriptors. Proc. Inst. Mech. Eng. Part B – J. Eng. Manuf. 223(3), 337–342 (2009)

    Google Scholar 

  25. Sanders, D.: Using self-reliance factors to decide how to share control between human powered wheelchair drivers and ultrasonic sensors. IEEE Trans. Neural Syst. Rehabil. Eng. 25(8), 1221–1229 (2017)

    Article  Google Scholar 

  26. Haddad, M., Sanders, D., Bausch, N., Tewkesburyvv, G., Gegov, A., Hassan Sayed M.: Learning to make intelligent decisions using an expert system for the intelligent selection of either PROMETHEE II or the analytical hierarchy process. In: Arai, K., Kapoor, S., Bhatia, R. (eds.) Advances in Intelligent Systems and Computing, vol. 868, pp. 1303–1316. Springer (2019)

    Google Scholar 

  27. Haddad, M.J.M., Sanders, D., Gegov, A., Hassan Sayed, M., Huang, Y., Al-Mosawi, M.: Combining multiple criteria decision making with vector manipulation to decide on the direction for a powered wheelchair. In: Bi, Y., Bhatia, R., Kapoor, S. (eds.) Advances in Intelligent Systems and Computing, vol. 1037, pp. 680–693. Springer (2019)

    Google Scholar 

  28. Haddad, M.J.M., Sanders, D., Tewkesbury, G., Gegov, A., Hassan Sayed, M., Ikwan, F.: Initial results from using preference ranking organization METHods for enrichment of evaluations to help steer a powered wheelchair. In: Bi, Y., Bhatia, R., Kapoor, S. (eds.) Advances in Intelligent Systems and Computing, vol. 1037, pp. 648–661. Springer (2019)

    Google Scholar 

  29. Sanders, D., Robinson, D.C., Hassan Sayed, M., Haddad, M.J.M., Gegov, A., Ahmed, N.: Making decisions about saving energy in compressed air systems using ambient intelligence and artificial intelligence. In: Arai, K., Kapoor, S., Bhatia, R. (eds.) Advances in Intelligent Systems and Computing, vol. 869, pp. 1229–1236. Springer (2018)

    Google Scholar 

  30. Haddad, M., Sanders, D., Bausch, N.: Selecting a robust decision making method to evaluate employee performance. Int. J. Manag. Decis. Mak. 8(4), 333–351 (2019)

    Google Scholar 

  31. Haddad, M., Sanders, D.: The behavior of three discrete multiple criteria decision making methods in the presence of uncertainty. Oper. Res. Perspect. (to be published)

    Google Scholar 

  32. Haddad, M.J.M., Sanders, D., Bausch, N.: Selecting a robust decision making method to evaluate employee performance. Int. J. Manag. Decis. Mak. 18(4), 333–351 (2019)

    Google Scholar 

  33. Haddad, M.J.M., Sanders, D.: Selecting a best compromise direction for a powered wheelchair using PROMETHEE. IEEE Trans. Neural Syst. Rehabil. Eng. 27(2), 228–235. https://doi.org/10.1109/TNSRE.2019.2892587

Download references

Acknowledgment

Research in this paper was funded by the DTA3/COFUND Marie Skłodowska-Curie PhD Fellowship programme partly funded by the Horizon 2020 European Programme.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Malik Haddad .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Thabet, M. et al. (2021). Management of Compressed Air to Reduce Energy Consumption Using Intelligent Systems. In: Arai, K., Kapoor, S., Bhatia, R. (eds) Intelligent Systems and Applications. IntelliSys 2020. Advances in Intelligent Systems and Computing, vol 1252. Springer, Cham. https://doi.org/10.1007/978-3-030-55190-2_16

Download citation

Publish with us

Policies and ethics