Abstract
Recent electromagnetic modeling efforts for submerged arc furnace give an opportunity to improve understanding of the current distribution , which is critical for proper operation of furnaces for silicon production. This paper presents calculations of electric current distributions inside an industrial smelter. A 3D model has been developed in ANSYS Maxwell using the AC, eddy current solver. The modeled furnace operates with three-phase AC. In each phase, electrode, main arc, crater, crater wall, and side arcs that connect electrode and crater wall are taken into account. In this work, the number of side arcs is varied to study the effect on current distributions in different parts of the furnace, as well as skin and proximity effects in the electrodes. The system resistance, active and reactive power distributions are also investigated.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Tranell G, Andersson M, Ringdalen E, Ostrovski O, Stenmo JJ (2010) Reaction zones in a FeSi75 furnace—results from an industrial excavation. Paper presented at the 12th international Ferro-alloys congress (INFACON XII), Helsinki, Finland, 6–9 June 2010
Myrhaug EH (2003) Non-fossil reduction materials in the silicon process -properties and behavior. Ph.D. thesis, NTNU
Tangstad M, Ksiazek M, Andersen J E (2014) Zones and materials in the Si furnace. Presented at the 12th silicon for the chemical and solar industry, Trondheim, Norway, 24–27 June 2014
Krokstad M (2014) Electrical resistivity of industrial SiC crusts. M.Sc. thesis, NTNU
Vangskåsen J (2012) Metal-producing mechanisms in the carbothermic silicon process. M.Sc. thesis, NTNU
Mølnås H (2010) Investigation of SiO condensate formation in the silicon process. Project report in TMT 4500, NTNU, Norway
Nell J, Joubert C (2013) Phase chemistry of digout samples from a ferrosilicon furnace. Paper presented at the 13th international Ferro-alloys congress (INFACON XIII), Almaty, Kazakhstan, 9–12 June 2013
Tesfahunegn YA, Magnusson T, Tangstad M, Saevarsdottir G (2018) Effect of electrode shape on the current distribution in submerged arc furnaces for silicon production—a modelling approach. J South Afr Inst Min Metall 118(6):595–600
Tesfahunegn YA, Magnusson T, Tangstad M, Saevarsdottir G (2018) Effect of carbide configuration on the current distribution in submerged arc furnaces for silicon production—a modelling approach. In: Nastac L, Pericleous K, Sabau A, Zhang L, Thomas B (eds) CFD modeling and simulation in materials processing 2018. The minerals, metals & materials series. Springer, Cham, pp 175–185
Tesfahunegn YA, Magnusson T, Tangstad M, Saevarsdottir G (2018) Dynamic current distribution in the electrodes of submerged arc furnace using scalar and vector potentials. In: Shi Y et al (eds) Computational science—ICCS 2018. ICCS 2018. Lecture notes in computer science, vol 10861. Springer, Cham, pp 518–527
Tesfahunegn YA, Magnusson T, Tangstad M, Saevarsdottir G (2018) The effect of frequency on current distributions inside submerged arc furnace. Paper presented at the IEEE MTT-S international conference on numerical and electromagnetic and multiphysics modeling and optimization, Reykjavik, Iceland, 08–11 Aug 2018
Tesfahunegn YA, Magnusson T, Tangstad M, Saevarsdottir G (2019) Dynamic current and power distributions in a submerged arc furnace. In: Lambotte G, Lee J, Allanore A, Wagstaff S (eds) Materials processing fundamentals 2019. The minerals, metals & materials series. Springer, Cham
Herland EV, Sparta M, Halvorsen SA (2018) 3D models of proximity effects in large FeSi and FeMn furnaces. J South Afr Inst Min Metall 118(6):607–618
Dhainaut M (2004) Simulation of the electric field in a submerged arc furnace. Paper presented at the 10th international Ferro-alloys congress (INFACON X), Cape Town, South Africa, 1–4 Feb 2007
Bezuidenhout JJ, Eksteen JJ, Bardshaw SM (2009) Computational fluid dynamic modelling of an electric furnace used in the smelting of PGM containing concentrates. Miner Eng 22:995–1006. https://doi.org/10.1016/j.mineng.2009.03.009
Darmana D, Olsen JE, Tang K, Ringldalen E (2012) Modelling concept for submerged arc furnaces. Paper presented at the ninth international conference on CFD in the minerals and process industries CSIRO, Melbourne, Australia, 10–12 Dec
Wang Z, Fu Y, Wang N, Feng L (2014) 3D numerical simulation of electrical arc furnaces for the MgO production. J Mater Process Technol 214:2284–2291. https://doi.org/10.1016/j.jmatprotec.2014.04.033
Maxwell, ver. 18.0 (2018) ANSYS Inc., Southpointe, 275 Technology Drive, Canonsburg, PA 15317
Saevarsdottir GA, Bakken J, Sevastyanenko V, Liping G (2001) Arc simulation model for three-phase electro metallurgical furnaces. Paper presented at the 9th international Ferro-alloys congress (INFACON IX), Quebec City, Canada, 3–6 June 2001
Schei A, Tuset JK, Tveit H (1998) Production of high silicon alloys. Tapir Forlag, Trondheim
Sævarsdottir GA (2002) High current ac arcs in silicon and ferrosilicon furnaces. Ph.D. thesis, NTNU
Sasaki H, Ikari A, Terashima K, Kimura S (1995) Temperature dependence of the electrical resistivity of molten silicon. Jpn J Appl Phys. https://doi.org/10.1143/JJAP.34.3426
Acknowledgements
The Icelandic Technology development fund is greatly acknowledged for their funding of this work.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Tesfahunegn, Y.A., Magnusson, T., Tangstad, M., Saevarsdottir, G. (2020). The Effect of Side Arcs on Current Distributions in a Submerged Arc Furnace for Silicon Production. In: Lee, J., Wagstaff, S., Lambotte, G., Allanore, A., Tesfaye, F. (eds) Materials Processing Fundamentals 2020. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-36556-1_16
Download citation
DOI: https://doi.org/10.1007/978-3-030-36556-1_16
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-36555-4
Online ISBN: 978-3-030-36556-1
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)