Skip to main content

Investigation of the Dynamic State of Adjustable Milling Heads

  • Conference paper
  • First Online:
Advances in Design, Simulation and Manufacturing II (DSMIE 2019)

Abstract

The problem of improvements in machining large dimension flat surfaces of width 400 mm and closed ones, which are under the presence of engaging step on the sides, of unfinished workpieces productivity is considered. It is proposed to use milling heads with adjusting the milling width for the mentioned surfaces machining. A variant of the mill design has been developed, where the spindle block containing two face mills with intersecting cutter trajectories can be rotated by an angle in the range of 0°–360°. The dynamic characteristics studies into dedicated CMH with adjusting the milling width have been conducted. It has been established based on the three-mass dynamic model of the mill that rigidity changes in the feed plane even by 10% leads to a change in the main semi-axis of the ellipse of the movement trajectory along the yi axis, while the change in the second axis can be considered as insignificant (up to 3%). It has been established that the proper selection of the mills’ system resulting rigidity can achieve tool operation stability and accuracy in size and geometry of the workpiece surface based on the study of the design of dynamic characteristics.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Kushnirov, P., Tarasevich, Yu., Neshta, A.: Milling heads with intersecting cutter trajectories. Russ. Eng. Res. 9(33), 528–531 (2013)

    Article  Google Scholar 

  2. Klimenko, S.: Improvement of performance of finishing of details with a cutting tool. J. Zhytomyr State Technol. Univ. 2(88), 56–66 (2017)

    Google Scholar 

  3. Hlembotska, L., Melnychuk, P., Balytska, N., Melnyk, O.: Modelling the loading of the nose -free cutting edges of face mill with a spiral—stepped arrangement of inserts. Eastern Eur. J. Enterp. Technol. 1(91), 46–54 (2018)

    Google Scholar 

  4. Trojanowska, J., Kolinski, A., Galusik, D., et al.: A methodology of improvement of manufacturing productivity through increasing operational efficiency of the production process. In: Hamrol, A., Ciszak, O., Legutko, S., Jurczyk, M. (eds.) Advances in Manufacturing. Lecture Notes in Mechanical Engineering, pp. 23–32. Springer, Cham (2018)

    Google Scholar 

  5. Munoz-Escalona, P., Maropoulos, P.: A geometrical model for surface roughness prediction when face milling Al 7075-T7351 with square insert tools. J. Manuf. Syst. 36, 216–223 (2015)

    Article  Google Scholar 

  6. Permyakov, A., Dobrotvorskiy, S., Dobrovolska, L., et al.: Computer modelling application for predicting of the passing of the high-speed milling machining hardened steel. In: Ivanov, V., et al. (eds.) Advances in Design, Simulation and Manufacturing, DSMIE-2018, Lecture Notes in Mechanical Engineering, pp. 135–145. Springer, Cham (2019). https://doi.org/10.1007/978-3-319-93587-4_15

  7. Frolov, M.: Variation coefficient and some distribution laws in the context of cutting tools and other technical objects reliability modeling. In: Design, Simulation, Manufacturing: The Innovation Exchange: The International Conference, Sumy, Ukraine, pp. 13–22. Springer, Heidelberg (2018)

    Google Scholar 

  8. Dobrotvorskiy, S., Basova, Y., Ivanova, M., et al.: Forecasting of the productivity of parts machining by high-speed milling with the method of half-overlap. Diagnostics 19(3), 37–42 (2018). https://doi.org/10.29354/diag/93136

    Article  Google Scholar 

  9. Neshta, A., Kryvoruchko, D., Hatala, M., et al.: Technological assurance of high-efficiency machining of internal rope threads on CNC milling machines. J. Manuf. Sci. Eng. Trans. ASME 140(7), 071012–071012-8 (2018). https://doi.org/10.1115/1.4039062

  10. Krol, O., Sokolov, V.: Development of models and research into tooling for machining centers. Eastern Eur. J. Enterp. Technol. 3(1–93), 12–22 (2018). https://doi.org/10.15587/1729-4061.2018.131778

    Article  Google Scholar 

  11. Ivanov, V.: Process-oriented approach to fixture design. In: Design, Simulation, Manufacturing: The Innovation Exchange: The International Conference, Sumy, Ukraine, pp. 42–50. Springer, Heidelberg (2018)

    Google Scholar 

  12. Ivanov, V., Pavlenko, I.: Comprehensive analysis of the mechanical system system “fixture–workpiece”. J. Eng. Sci. 4(1), A1–A10 (2017)

    Google Scholar 

  13. Sandvik Coromant: Cutter path and chip formation in milling, https://www.sandvik.coromant.com/en-gb/knowledge/milling/pages/cutter-path-and-chip-formation.aspx. Last accessed 1 Oct 2018

  14. Kushnirov, P., Stupin, B.: Applying of several face mills in composite milling heads. Modern Eng. Innovative Technol. 2(1), 16–21 (2017)

    Google Scholar 

  15. Beyzelman, R., Tsyipkin, B., Perel, L.: Bearings: Reference Book, p. 574. Mechanic engineering, Moscow (1975)

    Google Scholar 

Download references

Acknowledgements

The paper has been carried out within the framework of the fiscal research scientific work “Fundamental aspects of decision-making system engineering software tool production” under state registration number 0116U002624.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Dmytro Zhyhylii .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Kushnirov, P., Zhyhylii, D., Ivchenko, O., Yevtukhov, A., Dynnyk, O. (2020). Investigation of the Dynamic State of Adjustable Milling Heads. In: Ivanov, V., et al. Advances in Design, Simulation and Manufacturing II. DSMIE 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-22365-6_17

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-22365-6_17

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-22364-9

  • Online ISBN: 978-3-030-22365-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics