Abstract
In order to capture long-term effects of technology decisions regarding technical, economic or ecological targets of a company and its supply chain partners, life cycle-oriented evaluation of product and process technologies is necessary. For enabling a systematic evaluation, methodological support is needed. Thus, this chapter presents a framework for life cycle-oriented evaluation of product and process technologies consisting of three pillars: generic product, life cycle and process models, a decision theory-based procedure model allowing a structured and integrated evaluation, and a method and tool set. The framework will be illustrated by a case study of life cycle-oriented evaluation of alternative technologies for manufacturing mountain bike-frame components.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Almeida D, Peças P, Ribeiro I, Teixeira P, Henriques E (2011) Application of life cycle engineering for the comparison of biodegradable polymers injection moulding performance. In: Glocalized solutions for sustainability in manufacturing, proceedings of the 18th CIRP international conference on life cycle engineering. Berlin, Heidelberg
Baumann H, Tillman AM (2004) The Hitch hiker’s guide to LCA: an orientation in life cycle assessment methodology and application. Studentlitteratur, Lund
Busch T, Beucker S (2004) Ressourceneffizienz als Managementstrategie für integrierte Produkt- und Prozessbewertung. UmweltWirtschaftsForum 12 2:30–34
Cameron I, Gani R (2011) Product and process modelling, a case study approach. Elsevier, Amsterdam
Cooper R, Kaplan RS (1988) Measure Costs Right: Make the Right Decisions. Harvard Business Review September–October:96-103
DIN 6789 Part 2 (1990) Dokumentationssystematik, Dokumentensätze technischer Produktdokumentationen. Deutsches Institut für Normung e. V. (ed). Berlin
DIN 8580 (2003) Fertigungsverfahren. Deutsches Institut für Normung e. V. (ed). Berlin
DIN EN 60300-3-3 (2005) Zuverlässigkeitsmanagement. Teil 3-3 Anwendungsleitfaden Lebenszykluskosten. Deutsches Institut für Normung e. V. (ed). Berlin
DIN EN ISO 14040 (2006) Environmental management—Life cycle assessment—principles and Framework. Deutsches Institut für Normung e. V. (ed). Berlin
DIN EN ISO 14044 (2006) Environmental management—Life cycle assessment—Requirements and guidelines. Deutsches Institut für Normung e. V. (ed). Berlin
DIN EN ISO 14051 (2011) Environmental management—Material flow cost accounting –General framework. Deutsches Institut für Normung e. V. (ed). Berlin
Ehrlenspiel K, Kiewert A, Lindemann U, Hundal MS (eds) (2010) Cost-efficient design. ASME Press and Springer, Germany
Eversheim W, Kloocke F, Schmitz JW, Winands N, Brandenburg F (1997) Potentials and procedure for the integrated planning of production technologies in the early phases of product development. Eur J Oper Res 100:367–378
Gadatsch A (2010) Grundkurs geschäftsprozess-management. Springer Vieweg, Wiesbaden
Gaitanides M (1996) Prozessorganisation. In: Kern W, Schröder HH, Weber J (eds) Handwörterbuch der Produktionswirtschaft, 2nd edn. Schäffer-Poeschel, Stuttgart, pp 1682–1696
Gielingh WF, Suhm AK (1993) IMPACT reference model, an approach to integrated product and process modelling for discrete parts manufacturing (Research Reports Esprit, Project 2). Berlin
Göpfert J (2009) Modulare Produktentwicklung, 2nd edn. Deutscher Universitätsverlag, Norderstedt
Götze U (2010) Kostenrechnung und Kostenmanagement, 5th edn. Springer, Heidelberg
Götze U, Hache B, Schmidt A, Weber T (2011) Methodik zur kostenorientierten Bewertung von Prozessketten der Werkstoffverarbeitung. Mat.wiss. u. Werkstofftechnik 42 7:647–657
Götze U, Northcott D, Schuster P (2008) Investment appraisal. Methods and models. Springer, Heidelberg
Götze U, Schmidt A, Weber T (2010) Vorgehensmodell zur Abbildung und Analyse des Lebenszykluserfolges von Werkstoffen—Konzeption und beispielhafte Veranschaulichung. Materialwiss. und Werkstofftechnik 41 6:464–475
Götze U, Schubert A, Bierer A, Goller S, Sygulla R (2012) Material- und Energieflussanalyse— Methodik zur Optimierung von Prozessen und Prozessketten. In: Neugebauer R (ed) Proceedings of the International Chemnitz Manufacturing Colloquium ICMC 2012/2nd International Colloquium of the Cluster of Excellence eniPROD, 17./18.04.2012 Chemnitz
Hertel A, Götze U, Schmidt A (2011) Life cycle costing für neue Technologien—das Beispiel innovativer Faser-Kunststoff-Verbunde (FKV). Bus Innovation 3:34–43
Hesselbach J, Herrmann C (eds) (2011) Glocalized solutions for sustainability in manufacturing. In: Proceedings of the 18th CIRP international conference on life cycle engineering, Technische universität braunschweig. Berlin, Heidelberg
Horváth P, Mayer R (1989) Prozeßkostenrechnung. Controlling 4:214–219
ISO/DIS 14955-1 (Draft International Standard) (2012) Machine tools—environmental evaluation of machine tools—Part 1: design methodology for energy-efficient machine tools. International Organization for Standardization. Geneva
Janz D, Sihn W, Warnecke HJ (2005) Product redesign using value-oriented life cycle costing. CIRP Annals—Manufact Technol 54(1):9–12
Kaplan RS, Anderson SR (2007) Time-driven activity-based costing. Boston, Harvard Business Review
Klein B (2010) Kostenoptimiertes Produkt- und Prozessdesign. Hanser, München
Kroll L, Schramm N, Kaufmann J, Kausch M (2012) Mehr als Carbon: Neue Materialansätze für die Entwicklung zukünftiger Hochleistungssportgeräte. 1. Kongress Materials for x-treme Sports. München
Kuo TC, Zhang HC (1995) Design for manufacturability and design for “X”: concepts, applications, and perspectives. In: IEEE/CPMT Int’l electronics manufacturing technology symposium, 446–459
LaLonde BJ, Pohlen TL (1996) Issues in supply chain costing. Int J Logistics Manage 7(1):1–12
Lambert DM, Cooper MC, Pagh JD (1998) Supply chain management. Implementation issues and research opportunities. Int J Logistics Manage 9(2):1–19
Loew T (2003) Environmental cost accounting: classifying and comparing selected approaches. In: Bennett M, Rikhardsson PM, Schaltegger S (eds) Environmental management accounting—purpose and progress. Springer, Dordrecht
Mazhar MI, Kara S, Kaebernick H (2005) Reusability assessment of components in consumer products—a statistical and condition monitoring data analysis strategy. In: 4th Australien LCA Confernence, Sidney:1–8
Meffert H, Burmann C, Kirchgeorg M (2008) Marketing, Grundlagen marktorientierter Unternehmensführung, 10th revis. edn. Gabler, Wiesbaden
Miller, JG, Vollmann, TE (1985) The hidden factory. Harvard business review September–October: 142–150
Müller M, Meyer M, Päßler E, Kaufmann J (2012) Numerische Simulation einer Fahrradrahmenkomponente in thermoplastischer Sandwichbauweise mit Wabenkern. In: Tagungsband zur 13. Chemnitzer Textiltechnik-Tagung Wertschöpfungspotenzial Textiltechnik, Chemnitz
Nahm Y, Ishikawa H (2004) Integrated product and process modeling for collaborative design environment. Concurrent Eng 12(1):5–23
Pahl G, Beitz W, Feldhusen J, Grote KH (2007) Engineering design—a systematic approach, 3rd edn. Springer, London
Peças P, Ribeiro I, Folgado R, Henriques E (2009) A life cycle engineering model for technology selection: a case study on plastic injection moulds for low production volumes. J Clean Prod 17:846–856
Pfaffmann E (2001) Kompetenzbasiertes Management in der Produktentwicklung: Make-or-Buy-Entscheidungen und Integration von Zulieferern. Deutscher Universitätsverlag, Wiesbaden
Reuter M (2007) Methodik der Werkstoffauswahl: Der systematische Weg zum richtigen Material. Hanser, München
Silva PRS, Amaral FG (2009) An integrated methodology for environmental impacts and costs evaluation in industrial processes. J Clean Prod 17:1339–1350
Supply Chain Council (2010) Supply-chain operations reference-model. Overview of SCOR Version 10.0. Pittsburgh
Sygulla R, Bierer A, Götze, U (2011) Material flow cost accounting—proposals for improving the evaluation of monetary effects of resource saving process designs, In: Beitrag zur 44th CIRP international conference on manufacturing systems
Ulrich K (1995) The role of product architecture in the manufacturing firm. Res Policy 24:419–440
VDI-Richtlinie 2221 (1993) Methodik zum Entwerfen und Konstruieren technischer Systeme und Produkte. Düsseldorf
VDI-Richtlinie 2860 (1990) Montage- und Handhabungstechnik. Düsseldorf
Venkatesan R (1992) Strategic sourcing: to make or not to make. Harvard Bus Rev 70(6):98–107
Yan XT (2003) A multiple perspective product modeling and simulation approach to engineering design support. Concurrent Eng Res Appl 11(3):221–234
Acknowledgments
The authors thank the European Union and the Free State of Saxony for their funding (the presented results were mostly achieved within the research project Economic process for serial production of three-dimensional contoured thermoplastic sandwich structures under flexural stress). We also thank the Deutsche Forschungsgemeinschaft (DFG) for funding this work within the SFB 692. In particular, we thank our cooperation partner Ghost Bikes GmbH who provided data for the case study.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 Springer-Verlag London
About this chapter
Cite this chapter
Götze, U., Hertel, A., Schmidt, A., Päßler, E., Kaufmann, J. (2014). Integrated Framework for Life Cycle-Oriented Evaluation of Product and Process Technologies: Conceptual Design and Case Study. In: Henriques, E., Pecas, P., Silva, A. (eds) Technology and Manufacturing Process Selection. Springer Series in Advanced Manufacturing. Springer, London. https://doi.org/10.1007/978-1-4471-5544-7_10
Download citation
DOI: https://doi.org/10.1007/978-1-4471-5544-7_10
Published:
Publisher Name: Springer, London
Print ISBN: 978-1-4471-5543-0
Online ISBN: 978-1-4471-5544-7
eBook Packages: EngineeringEngineering (R0)