Skip to main content
Log in

Effect of Impact Angle on the Critical Flow Velocity for Erosion–Corrosion of 304 Stainless Steel in Simulated Sand-Containing Sea Water

  • Published:
Journal of Bio- and Tribo-Corrosion Aims and scope Submit manuscript

Abstract

The critical flow velocity (CFV) is an important indicator to evaluate the erosion–corrosion performance of passive materials. The study focusing on the effect of impact angles on CFV behavior contributes to the further understanding of the CFV mechanism for erosion–corrosion. In this paper, the CFV behavior for erosion–corrosion of 304 stainless steel at different impact angles was investigated in the simulated sand-containing sea water. The testing methods involve the potentiostatic polarization test, mass loss measurement, surface roughness measurement, and morphology analysis. The results show that the CFV values are 15 m/s for 30°, 13 m/s for 45°, 13 m/s for 60°, and 13 m/s for 90° impact angels, respectively. The variation of CFV values with impact angles depends on the synergistic action between the normal momentum and the shear momentum, which influences the depassivation–repassivation behavior of passive films formed on the metal surface. With the increase of the impact angle, the dominant erosion–corrosion mechanism converts from the micro-cutting to the plastic deformation mechanism.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. Hodgkiess T, Neville A, Shrestha S (1999) Electrochemical and mechanical interactions during erosion–corrosion of a high-velocity oxy-fuel coating and a stainless steel. Wear 233:623–634

    Article  Google Scholar 

  2. Zeng L, Shuang S, Guo XP, Zhang GA (2016) Erosion–corrosion of stainless steel at different locations of a 90 elbow. Corros Sci 111:72–83

    Article  CAS  Google Scholar 

  3. Zhao WM, Wang C, Zhang TM, Yang M, Han B, Neville A (2016) Effects of laser surface melting on erosion–corrosion of X65 steel in liquid–solid jet impingement conditions. Wear 362–363:39–52

    Article  Google Scholar 

  4. Wu Z, Cheng YF, Liu L, Lv W, Hu W (2015) Effect of heat treatment on microstructure evolution and erosion–corrosion behavior of a nickel–aluminum bronze alloy in chloride solution. Corros Sci 98:260–270

    Article  CAS  Google Scholar 

  5. Wang Y, Xing ZZ, Luo Q, Rahman A, Jiao J, Qu SJ, Zheng YG, Shen J (2015) Corrosion and erosion–corrosion behaviour of activated combustion high-velocity air fuel sprayed Fe-based amorphous coatings in chloride-containing solutions. Corros Sci 98:339–353

    Article  CAS  Google Scholar 

  6. Aribo S, Barker R, Hu XM, Neville A (2013) Erosion–corrosion behaviour of lean duplex stainless steels in 3.5% NaCl solution. Wear 302:1602–1608

    Article  CAS  Google Scholar 

  7. Zheng ZB, Zheng YG (2016) Erosion-enhanced corrosion of stainless steel and carbon steel measured electrochemically under liquid and slurry impingement. Corros Sci 102:259–268

    Article  CAS  Google Scholar 

  8. Rajahram SS, Harvey TJ, Wood RJK (2011) Electrochemical investigation of erosion–corrosion using a slurry pot erosion tester. Tribol Int 44:232–240

    Article  CAS  Google Scholar 

  9. Sasaki K, Burstein GT (2000) Observation of a threshold impact energy required to cause passive film rupture during slurry erosion of stainless steel. Philos Mag Lett 80:489–493

    Article  CAS  Google Scholar 

  10. Ukpai JI, Barker R, Hu X, Neville A (2013) A determination of particle impacts and impact energy in the erosion of X65 carbon steel using acoustic emission technique. Tribol Int 65:161–170

    Article  CAS  Google Scholar 

  11. Zheng YG, Yang F, Yao ZM, Ke W (2000) On the critical flow velocity of Cu–Ni alloy BFe30-1-1 in flowing artificial seawater. Z Metallkd 91:323–328

    CAS  Google Scholar 

  12. Zheng YG, Yu H, Jiang SL, Yao ZM (2008) Effect of the sea mud on erosion–corrosion behaviors of carbon steel and low alloy steel in 2.4% NaCl solution. Wear 264:1051–1058

    Article  CAS  Google Scholar 

  13. Wang ZB, Zheng YG, Yi JZ (2019) The role of surface film on the critical flow velocity for erosion–corrosion of pure titanium. Tribol Int 133:67–72

    Article  CAS  Google Scholar 

  14. Yi JZ, Hu HX, Wang ZB, Zheng YG (2018) Comparison of critical flow velocity for erosion–corrosion of six stainless steels in 3.5 wt% NaCl solution containing 2 wt% silica sand particles. Wear 416–417:62–71

    Article  Google Scholar 

  15. Yi JZ, Hu HX, Wang ZB, Zheng YG (2020) On the critical flow velocity for erosion–corrosion of Ni-based alloys in a saline-sand solution. Wear 458–459:203417

    Article  Google Scholar 

  16. Zheng ZB, Zheng YG, Zhou X, He SY, Sun WH, Wang JQ (2014) Determination of the critical flow velocities for erosion–corrosion of passive materials under impingement by NaCl solution containing sand. Corros Sci 88:187–196

    Article  CAS  Google Scholar 

  17. He SY, Zhou XY, Zheng ZB, Zheng YG (2017) Theoretical model and its verification for the effect of sand concentration on the critical flow velocity for erosion–corrosion of 304 stainless steel in 3.5 wt% NaCl solution. Tribol Mater Surf Interfaces 11:168–177

    Article  CAS  Google Scholar 

  18. Zheng ZB, Zheng YG, Sun WH, Wang JQ (2014) Effect of applied potential on passivation and erosion–corrosion of a Fe-based amorphous metallic coating under slurry impingement. Corros Sci 82:115–124

    Article  CAS  Google Scholar 

  19. Zheng ZB, Zheng YG, Sun WH, Wang JQ (2013) Erosion–corrosion of HVOF-sprayed Fe-based amorphous metallic coating under impingement by a sand-containing NaCl solution. Corros Sci 76:337–347

    Article  CAS  Google Scholar 

  20. Burstein GT, Sasaki K (2000) Effect of impact angle on the slurry erosion–corrosion of 304L stainless steel. Wear 240:80–94

    Article  CAS  Google Scholar 

  21. AI-Bukhaiti MA, Ahmed SM, Badran FMF, Emara KM (2007) Effect of impingement angle on slurry erosion behaviour and mechanisms of 1017 steel and high-chromium white cast iron. Wear 262:1187–1198

    Article  Google Scholar 

  22. Lopez D, Congote JP, Cano JR, Toro A, Tschiptschin AP (2005) Effect of particle velocity and impact angle on the corrosion–erosion of AISI 304 and AISI 420 stainless steels. Wear 259:118–124

    Article  CAS  Google Scholar 

  23. Nguyen QB, Lim CYH, Nguyen VB, Wan YM, Nai B, Zhang YW, Gupta M (2014) Slurry erosion characteristics and erosion mechanisms of stainless steel. Tribol Int 79:1–7

    Article  CAS  Google Scholar 

  24. Kwok CT, Lo KH, Chan WK, Cheng FT, Man HC (2011) Effect of laser surface melting on intergranular corrosion behaviour of aged austenitic and duplex stainless steels. Corros Sci 53:1581–1591

    Article  CAS  Google Scholar 

  25. Desale GR, Gandhi BK, Jain SC (2008) Slurry erosion of ductile materials under normal impact condition. Wear 264:322–330

    Article  CAS  Google Scholar 

  26. Zheng ZB, Zheng YG (2016) Effects of surface treatments on the corrosion and erosion–corrosion of 304 stainless steel in 3.5% NaCl solution. Corros Sci 112:657–668

    Article  CAS  Google Scholar 

  27. Hu X, Neville A (2005) The electrochemical response of stainless steels in liquid–solid impingement. Wear 258:641–648

    Article  CAS  Google Scholar 

  28. Burstein GT, Sasaki K (2001) Detecting electrochemical transients generated by erosion–corrosion. Electrochim Acta 46:3675–3683

    Article  CAS  Google Scholar 

  29. Burstein GT, Sasaki K (2000) The birth of corrosion pits as stimulated by slurry erosion. Corros Sci 42:841–860

    Article  CAS  Google Scholar 

  30. Tang X, Xu LY, Cheng YF (2008) Electrochemical corrosion behavior of X-65 steel in the simulated oil-sand slurry. II: synergism of erosion and corrosion. Corros Sci 50:1469–1474

    Article  CAS  Google Scholar 

  31. Islam MA, Farhat ZN (2014) Effect of impact angle and velocity on erosion of API X42 pipeline steel under high abrasive feed rate. Wear 311:180–190

    Article  CAS  Google Scholar 

  32. Lindsley BA, Marder AR (1999) The effect of velocity on the solid particle erosion rate of alloys. Wear 225:510–516

    Article  Google Scholar 

  33. Yi JZ, Hu HX, Wang ZB, Zheng YG (2019) On the critical flow velocity for erosion–corrosion in local eroded regions under liquid–solid jet impingement. Wear 422–423:94–99

    Article  Google Scholar 

  34. Bitter JGA (1963) A study of erosion phenomena. Wear 6:169–190

    Article  Google Scholar 

  35. Andrews N, Giourntas L, Galloway AM, Pearson A (2014) Effect of impact angle on the slurry erosion–corrosion of Stellite 6 and SS316. Wear 320:143–151

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors very much appreciate the financial supports from the National Natural Science Foundation of China (Grant Nos. 51801218, 51571200).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhengbin Wang.

Ethics declarations

Conflict of interest

On behalf of all authors, the corresponding author states that there is no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yi, J., He, S., Wang, Z. et al. Effect of Impact Angle on the Critical Flow Velocity for Erosion–Corrosion of 304 Stainless Steel in Simulated Sand-Containing Sea Water. J Bio Tribo Corros 7, 99 (2021). https://doi.org/10.1007/s40735-021-00538-z

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s40735-021-00538-z

Keywords

Navigation