Skip to main content
Log in

Crystallization behavior of plasma-sprayed lanthanide magnesium hexaaluminate coatings

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

LaMgAl11O19 thermal barrier coatings (TBCs) were prepared by atmospheric plasma spraying. The crystallization behavior of the coatings and the synthesis mechanism of LaMgAl11O19 powders were researched. The results showed that the plasma-sprayed coatings contained some amorphous phase, and LaMgAl11O19 powders were partially decomposed into Al2O3, LaAlO3, and MgAl2O4 in the plasma spraying process. The amorphous phase was recrystallized at a temperature of approximately 1174.9°C, at which level the decomposed Al2O3, LaAlO3, and MgAl2O4 reacted again. The resynthesis temperature of LaMgAl11O19 in the plasma-sprayed coatings was lower than that of LaMgAl11O19 in the original raw powders. The synthesis mechanism of LaMgAl11O19 powders can be summarized as follows: during the first part of the overall reaction, La2O3 reacts with Al2O3 to form LaAlO3 at approximately 900°C, and then LaAlO3 further reacts with Al2O3 and MgAl2O4 to produce LaMgAl11O19 at approximately 1200°C.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. R.X. Zhu, Z.G. Liu, J.H. Ouyang, and Y. Zhou, Preparation and characterization of LnMgAl11O19 (Ln=La, Nd, Gd) ceramic powders, Ceram. Int., 39(2013), No. 8, p. 8841.

    Article  Google Scholar 

  2. M. Kelly, J. Singh, J. Todd, S. Copley, and D. Wolfe, Metallographic techniques for evaluation of thermal barrier coatings produced by electron beam physical vapor deposition, Mater. Charact., 59(2008), No. 7, p. 863.

    Article  Google Scholar 

  3. J.G. Park and A.N. Cormack, Defect energetics and nonstoichiometry in lanthanum magnesium hexaaluminate, J. Solid State Chem., 130(1997), No. 2, p. 199.

    Article  Google Scholar 

  4. J.W. Wang, Z.J. Tian, J.G. Xu, Y.P. Xu, Z.S. Xu, and L.W. Lin, Preparation of Mn substituted La-hexaaluminate catalysts by using supercritical drying, Catal. Today, 83(2003), No. 1–4, p. 213.

    Article  Google Scholar 

  5. R. Gadow and M. Lischka, Lanthanum hexaaluminate — novel thermal barrier coatings for gas turbine applications — materials and process development, Surf. Coat. Technol., 151–152(2002), p. 392.

    Article  Google Scholar 

  6. C. Friedrich, R. Gadow, and T. Schirmer, Lanthanum hexaaluminate: a new material for atmospheric plasma spraying of advanced thermal barrier coatings, J. Therm. Spray Technol., 10(2001), No. 4, p. 592.

    Article  Google Scholar 

  7. Y.H. Wang, Z.G. Liu, J.H. Ouyang, H.Z. Liu, and R.X. Zhu, Preparation and thermophysical properties of LaMgAl11O19-Yb3Al5O12 ceramic composites, Ceram. Int., 37(2011), No. 7, p. 2489.

    Article  Google Scholar 

  8. J.F. Zhang, X.H. Zhong, Y.L. Cheng, Y. Wang, Z.H. Xu, X.L. Chen, H.M. Ma, Y. Zhao, and X.Q. Cao, Thermal-shock resistance of LnMgAl11O19 (Ln=La, Nd, Sm, Gd) with magnetoplumbite structure, J. Alloys Compd., 482(2009), No. 1–2, p. 376.

    Google Scholar 

  9. X.L. Chen, Y. Zhao, L.J. Gu, B.L. Zou, Y. Wang, and X.Q. Cao, Hot corrosion behaviour of plasma sprayed YSZ/LaMgAl11O19 composite coatings in molten sulfate-vanadate salt, Corros. Sci., 53(2011), No. 6, p. 2335.

    Article  Google Scholar 

  10. X.Q. Cao, Y.F. Zhang, J.F. Zhang, X.H. Zhong, Y. Wang, H.M. Ma, Z.H. Xu, L.M. He, and F. Lu, Failure of the plasma-sprayed coating of lanthanum hexaluminate, J. Eur. Ceram. Soc., 28(2008), No. 10, p. 1979.

    Article  Google Scholar 

  11. S.T. Aruna, N. Balaji, and K.S. Rajam, Phase transformation and wear studies of plasma sprayed yttria stabilized zirconia coatings containing various mol% of yttria, Mater. Charact., 62(2011), No. 7, p. 697.

    Article  Google Scholar 

  12. Y.H. Wang, J.H. Ouyang, and Z.G. Liu, Preparation and thermo-physical properties of La1−x NdxMgAl11O19 (x=0, 0.1, 0.2) ceramics, J. Alloys Compd., 485(2009), No. 1–2, p. 734.

    Article  Google Scholar 

  13. N.P. Bansal and D.M. Zhu, Thermal properties of oxides with magnetoplumbite structure for advanced thermal barrier coatings, Surf. Coat. Technol., 202(2008), No. 12, p. 2698.

    Article  Google Scholar 

  14. Y.F. Zhang, Q. Li, X.F. Ma, and X.Q. Cao, Synthesis and high-pressure sintering of lanthanum magnesium hexaaluminate, Mater. Lett., 62(2008), No. 6–7, p. 923.

    Article  Google Scholar 

  15. H.Z. Liu, Z.G. Liu, J.H. Ouyang, and Y.M. Wang, Thermo-optical properties of LaMg1−x NixAl11O19 (0≤x≤1) hexaaluminates for metallic thermal protection system, Mater. Lett., 65(2011), No. 17–18, p. 2614.

    Article  Google Scholar 

  16. X.L. Chen, Y.F. Zhang, X.H. Zhong, Z.H. Xu, J.F. Zhang, Y.L. Cheng, Y. Zhao, Y.J. Liu, X.Z. Fan, Y. Wang, H.M. Ma, and X.Q. Cao, Thermal cycling behaviors of the plasma sprayed thermal barrier coatings of hexaluminates with magnetoplumbite structure, J. Eur. Ceram. Soc., 30(2010), No. 7, p. 1649.

    Article  Google Scholar 

  17. R. Vaßen, M.O. Jarligo, T. Steinke, D.E. Mack, and D. Stöver, Overview on advanced thermal barrier coatings, Surf. Coat. Technol., 205(2010), No. 4, p. 938.

    Article  Google Scholar 

  18. H. Zhou, F. Li, B. He, J. Wang, and B.D. Sun, Nanostructured yttria stabilized zirconia coatings deposited by air plasma spraying, Trans. Nonferrous Met. Soc. China, 17(2007), No. 2, p. 389.

    Article  Google Scholar 

  19. A. van Zyl, M.M. Thackeray, G.K. Duncan, A.I. Kingon, and R.O. Heckroodt, The synthesis of beta alumina from aluminium hydroxide and oxyhydroxide precursors, Mater. Res. Bull., 28(1993), No. 2, p. 145.

    Article  Google Scholar 

  20. H.C. Stumpf, A.S. Russell, J.W. Newsome, and C.M. Tucker, Thermal transformations of aluminas and alumina hydrates, Ind. Eng. Chem., 42(1950), No. 7, p. 1398.

    Article  Google Scholar 

  21. M. Ozawa, R. Onoe, and H. Kato, Formation and decomposition of some rare earth (RE=La, Ce, Pr) hydroxides and oxides by homogeneous precipitation, J. Alloys Compd., 408–412(2006), p. 556.

    Article  Google Scholar 

  22. A. Neumann and D. Walter, The thermal transformation from lanthanum hydroxide to lanthanum hydroxide oxide, Thermochim. Acta, 445(2006), No. 2, p. 200.

    Article  Google Scholar 

  23. T. Esaka and K. Moto-ike, CO2 absorption and desorption of Bi2O3-La2O3 powders prepared by mechanical synthesis, Mater. Res. Bull., 39(2004), No. 11, p. 1581.

    Article  Google Scholar 

  24. T. Esaka and K. Motoike, Absorption and desorption of carbon dioxide in the rare earth oxide-doped Bi2O3 powder, J. Alloys Compd., 408–412(2006), p. 480.

    Article  Google Scholar 

  25. K.A. Gschneidner, J. C. Bünzli, and V. K. Pecharsky, Handbook on the Physics and Chemistry of Rare Earths, North Holland, Netherlands, 2011, p. 120.

    Google Scholar 

  26. A.N. Shirsat, M. Ali, K.N.G. Kaimal, S.R. Bharadwaj, and D. Das, Thermochemistry of La2O2CO3 decomposition, Thermochim. Acta, 399(2003), No. 1–2, p. 167.

    Article  Google Scholar 

  27. B. Béguin, E. Garbowski, and M. Primet, Stabilization of alumina by addition of lanthanum, Appl. Catal., 75(1991), No. 1, p. 119.

    Article  Google Scholar 

  28. J. Temuujin, T. Jadambaa, K.J.D. Mackenzie, P. Angerer, F. Porte, and F. Riley, Thermal formation of corundum from aluminium hydroxides prepared from various aluminium salts, Bull. Mater. Sci., 23(2000), No. 4, p. 301.

    Article  Google Scholar 

  29. Š. Zuzjaková, P. Zeman, and Š. Kos, Non-isothermal kinetics of phase transformations in magnetron sputtered alumina films with metastable structure, Thermochim. Acta, 572(2013), p. 85.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hui-min Meng.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Huang, Ll., Meng, Hm. & Tang, J. Crystallization behavior of plasma-sprayed lanthanide magnesium hexaaluminate coatings. Int J Miner Metall Mater 21, 1247–1253 (2014). https://doi.org/10.1007/s12613-014-1034-2

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-014-1034-2

Keywords

Navigation