Skip to main content
Log in

Effect of magnesia on the compressive strength of pellets

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

The compressive strength of MgO-fluxed pellets was investigated before and after they were reduced. The porosity and pore size of green pellets, product pellets, and reduced pellets were analyzed to clarify how MgO affects the strength of the pellets. Experimental results show that when the MgO-bearing flux content in the pellets increases from 0.0wt% to 2.0wt%, the compressive strength of the pellets at ambient temperature decreases, but the compressive strength of the pellets after reduction increases. Therefore, the compressive strength of the pellets after reduction exhibits no certain positive correlation with that before reduction. The porosity and pore size of all the pellets (with different MgO contents) increase when the pellets are reduced. However, the increase in porosity of the MgO-fluxed pellets is relatively smaller than that of the traditional non-MgO-fluxed pellets, and the pore size range of the MgO-fluxed pellets is relatively narrower. The reduction swelling index (RSI) is a key factor for governing the compressive strength of the reduced pellets. An approximately reversed linear relation can be concluded that the lower the RSI, the greater the compressive strength of the reduced pellets is.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Q.J. Gao, F.M. Shen, G. Wei, X. Jiang, and H.Y. Zheng, Effects of MgO containing additive on low-temperature metallurgical properties of oxidized pellet, J. Iron Steel Res. Int., 20(2013), No. 7, p. 25.

    Article  Google Scholar 

  2. J.Y. Fu and D.Q. Zhu, Basic Principles, Techniques and Equipment of the Iron Ore Oxidized Pellets, Central South University Press, Changsha, 2005, p. 336.

    Google Scholar 

  3. F.M. Shen, Q.J. Gao, G. Wei, and Z.M. Ding, Effect of MgO-bearing additive on metallurgical property of pellets, [in] Asia Steel International Conference 2012, Beijing, 2012, p. 19.

    Google Scholar 

  4. L. Mu, X. Jiang, Q.J. Gao, G. Wei, and F.M. Shen, Effect of hydrogen addition on low temperature metallurgical property of sinter, J. Iron Steel Res. Int., 19(2012), No. 4, p. 6.

    Article  Google Scholar 

  5. Q.J. Gao, Q.L. Wen, G. Wei, X. Jiang, and F.M. Shen, Study on the effect of caustic calcined magnesite to quality of green-pellets, [in] The 4th Australia-China-Japan Symposium on Iron and Steelmaking, Shengyang, 2012, p. 102.

    Google Scholar 

  6. F.M. Shen, G.S. Wu, X. Jiang, G. Wei, X.G. Li, and Y.S. Shen, Proper MgO addition in blast furnace operation, ISIJ Int., 46(2006), No. 1, p. 65.

    Article  Google Scholar 

  7. G.F. Zhou and F. Yang, Effects of adding MgO on pelletizing ability and strength of pellet, Res. Iron Steel, 37(2009), No. 2, p. 10.

    Google Scholar 

  8. A.K. Biswas, Principles of Blast Furnace Ironmaking-Theory and Practice, Cootha Publishing House, Brisbane, 1981, p. 38.

    Google Scholar 

  9. T.J. Chun, D.Q. Zhu, and J. Pan, Influence of sulfur content in raw materials on oxidized pellets, J. Cent. South Univ. Technol., 18(2011), No. 6, p. 1924.

    Article  Google Scholar 

  10. P. Semberg, C. Andersson, and B. Björkman, Interaction between iron oxides and olivine in magnetite pellets during reduction to wustite at temperatures of 1000–1300°C, ISIJ Int., 53(2013), No. 3, p. 391.

    Article  Google Scholar 

  11. J.V. Khaki, Y. Kashiwaya, and K. Ishii, High temperature behaviour of selffluxed pellets during heating up reduction, Ironmaking Steelmaking, 21(1994), No. 1, p. 56.

    Google Scholar 

  12. F.M. Shen, G.S. Wu, and X. Jiang, A new process of proper MgO addition in blast furnace operation, [in] Proceedings of Commemorative International Symposium on Ironmaking Process and Environment, Sendai, 2005, p. 25.

    Google Scholar 

  13. T. Coetsee, P.C. Pistorius, and E.E. de Villiers, Rate-determining steps for reduction in magnetite-coal pellets, Miner. Eng., 15(2002), No. 11, p. 919.

    Article  Google Scholar 

  14. X. Jiang, G.S. Wu, G.S. Li, and F.M. Shen, Study on improving the softening-melting properties of MgO-bearing iron ores, J. Northeast. Univ. Nat. Sci., 28(2007), No. 3, p. 365.

    Google Scholar 

  15. M. Matsumura, M. Hoshi, and T. Kawaguchi, Improvement of sinter softening property and reducibility by controlling chemical compositions, ISIJ Int., 45(2005), No. 4, p. 594.

    Article  Google Scholar 

  16. J. Pal, S. Ghorai, M.C. Goswami, D. Ghosh, D. Bandyopadhyay, and S. Ghosh, Behavior of fluxed lime iron oxide pellets in hot metal bath during melting and refining, Int. J. Miner. Metall. Mater., 20(2013), No. 4, p. 329.

    Article  Google Scholar 

  17. S. Suresh, Fatigue of Materials, Cambridge University Press, New York, 1998, p. 70.

    Book  Google Scholar 

  18. Q.J. Gao, G. Wei, Y.B. He, and F.M. Shen, Effect of MgO on compressive strength of pellet, J. Northeast. Univ. Nat. Sci., 34(2013), No. 1, p. 103.

    Google Scholar 

  19. Q.J. Gao, X. Jiang, G. Wei, and F.M. Shen, Characterization of consolidation degree of iron ore pellet by mercury injection method, J. Northeast. Univ. Nat. Sci., 34(2013), No. 6, p. 832.

    Google Scholar 

  20. L.J. Gibson and M.F. Ashby, Cellular Solids Structure and Properties, Cambridge University Press, Cambridge, 1997, p. 150.

    Google Scholar 

  21. A. Kemppainen, O. Mattila, E.P. Heikkinen, T. Paananen, and T. Fabritius, Effect of H2-H2O on the reduction of olivine pellets in CO-CO2 Gas, ISIJ Int., 52(2012), No. 11, p. 1973.

    Article  Google Scholar 

  22. Y.W. Bao and Z.Z. Jin, Size effects and a mean-strength criterion for ceramics, Fatingue Fract. Eng. Mater. Struct., 16(1993), No. 8, p. 829.

    Article  Google Scholar 

  23. China Metallurgical Construction Association, Code for Design of Iron Pelletizing Engineering, China Panning Press, Beijing, 2009, p. 14.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Qiang-jian Gao.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shen, Fm., Gao, Qj., Jiang, X. et al. Effect of magnesia on the compressive strength of pellets. Int J Miner Metall Mater 21, 431–437 (2014). https://doi.org/10.1007/s12613-014-0926-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-014-0926-5

Keywords

Navigation