Skip to main content
Log in

Siloxane coating with epoxy modification: optimization of adhesion to improve steel corrosion protection

  • Published:
Journal of Coatings Technology and Research Aims and scope Submit manuscript

Abstract

This study focuses on the possibility of using siloxane resins with epoxy modification to delay corrosion of metal substrates for hydraulic applications. Formulations aimed at metal protection were designed, without including anticorrosive additives, and deposited on 11SMnPb37 steel. Thin monolayer films were obtained by dip coating in different process conditions, avoiding primers. The developed procedure was simple and able to provide solid and well-anchored coatings. They were characterized in terms of morphology, scratch and wear endurance, and resistance to a corrosive environment. The optimum formulation and deposition parameters were found. The selected coating showed remarkable adhesion to the substrate, good mechanical properties, and resistance in a saline environment, proving to be suitable as a protective barrier against corrosion. The protective effect was ensured not by additives but through the excellent adhesion of the coating and its endurance to scratch and wear.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. Sethurajan, M, Hullebusch, E, Fontana, D, Akcil, A, Deveci, H, Batinic, B, Leal, J, Gasche, T, Kucuker, M, Kuchta, K, Neto, I, Soares, H, Chmielarz, A, “Recent advances on hydrometallurgical recovery of critical and precious elements from end-of-life electronic wastes - a review.” Crit. Rev. Env. Sci. Tech., 49 212–275. https://doi.org/10.1080/10643389.2018.1540760 (2019)

    Article  CAS  Google Scholar 

  2. Montemor, MF, “Functional and smart coatings for corrosion protection: A review of recent advances.” Surf. Coat. Tech., 258 17–37. https://doi.org/10.1016/j.surfcoat.2014.06.031 (2014)

    Article  CAS  Google Scholar 

  3. Figueira, RB, Silva, CJR, Pereira, EV, “Organic-inorganic hybrid sol-gel coatings for metal corrosion protection: a review of recent progress.” J. Coat. Technol. Res., 12 1–35. https://doi.org/10.1007/s11998-014-9595-6 (2015)

    Article  CAS  Google Scholar 

  4. Chruściel, JJ, Leśniak, E, “Modification of epoxy resins with functional silanes, polysiloxanes, silsesquioxanes, silica and silicates.” Prog. Polym. Sci., 41 67–121. https://doi.org/10.1016/j.progpolymsci.2014.08.001 (2015)

    Article  CAS  Google Scholar 

  5. Madani, SM, Ehteshamzadeh, M, Rafsanjani, HH, “Investigation of the microstructure and corrosion performance of a nanostructured titania containing hybrid silicate film on mild steel.” Thin Solid Films, 519 145–150. https://doi.org/10.1016/j.tsf.2010.07.079 (2010)

    Article  CAS  Google Scholar 

  6. Jovanovıc, Z, Bajat, JB, Janˇcic-Heinemann, RM, Dimitrijevic, M, Mıˇskovıˇc-Stankovıˇc, VB, "Methacryloxypropyltrimethoxysilane films on aluminium: electrochemical characteristics, adhesion and morphology." Prog. Org. Coat., 66 393-399. https://doi.org/10.1016/j.porgcoat.2009.09.002 (2009)

  7. Mohseni, M, Mirabedini, M, Hashemi, M, Thompson, GE, “Adhesion performance of an epoxy clear coat on aluminum alloy in the presence of vinyl and aminosilane primers.” Prog. Org. Coat., 57 307–313. https://doi.org/10.1016/j.porgcoat.2006.09.007 (2006)

    Article  CAS  Google Scholar 

  8. Zand, BN, Mahdavian, M, “Evaluation of the effect of vinyltrimethoxysilane on corrosion resistance and adhesion strength of epoxy coated AA1050.” Electrochim. Acta, 57 6438–6442. https://doi.org/10.1016/j.electacta.2007.04.043 (2007)

    Article  CAS  Google Scholar 

  9. Qian, M, Mcintosh Soutar, A, Hui Tan, X, Ting Zeng, X, Wijesinghe, SL, "Two-part epoxy-siloxane hybrid corrosion protection coatings for carbon steel." Thin Solid Films, 517 5237–5242. https://doi.org/10.1016/j.tsf.2009.03.114 (2009)

  10. Schaefer, DW, Wang, Y, Metroke, TL, Metal-protective films based on mixed silane coupling agents, silanes and other coupling agents, vol 5, CRC Press, Leiden, The Netherlands, pp. 243–257 (2009)

    Google Scholar 

  11. Metroke, T, Wang, Y, van Ooij, WJ, Schaefer, DW, “Chemistry of mixtures of bis-[trimethoxysilylpropyl]amine and vinyltriacetoxysilane: an NMR analysis.” J. Sol-Gel Sci. Technol., 51 23–31. https://doi.org/10.1007/s10971-009-1927-0 (2009)

    Article  CAS  Google Scholar 

  12. Brusciotti, F, Snihirova, DV, Xue, H, Fatima Montemor, M, Lamaka, SV, Ferreira, MGS, “Hybrid epoxy–silane coatings for improved corrosion protection of Mg alloy.” Corros. Sci., 67 82-90. https://doi.org/10.1016/j.corsci.2012.10.013 (2013)

  13. Chen, X, Zhou, S, You, B, Wu, L, “Mechanical properties and thermal stability of ambient-cured thick polysiloxane coatings prepared by a sol-gel process of organoalkoxysilanes.” Prog. Org. Coat., 74 540–548. https://doi.org/10.1016/j.porgcoat.2012.01.021 (2012)

    Article  CAS  Google Scholar 

  14. Bautista, Y, Gómez, MP, Ribes, C, Sanz, V, “Relation between the scratch resistance and the chemical structure of organic-inorganic hybrid coatings.” Prog. Org. Coat., 70 358–364. https://doi.org/10.1016/j.porgcoat.2010.09.033 (2011)

    Article  CAS  Google Scholar 

  15. Ahmad, S, Gupta, AP, Sharmin, E, Alam, M, Pandey, SK, “Synthesis, characterization and development of high performance siloxane-modified epoxy paints.” Prog. Org. Coat., 54 248–255. https://doi.org/10.1016/j.porgcoat.2005.06.013 (2005)

    Article  CAS  Google Scholar 

  16. Sarmento, HV, Schiavetto, MG, Hammer, P, Benedetti, AV, Fugivara, CS, Suegama, PH, Pulcinelli, SH, “Corrosion protection of stainless steel by polysiloxane hybrid coatings prepared using the sol-gel process.” Surf. Coat. Technol., 2010 2689–2701. https://doi.org/10.1016/j.surfcoat.2010.02.022 (2014)

    Article  CAS  Google Scholar 

  17. Kumar, N, Jyothirmayi, A, SomaRaju, KRC, Subasri, R, “Effect of functional groups (methyl, phenyl) on organic-inorganic hybrid sol-gel silica coatings on surface modified SS 316.” Ceram. Int., 38 6565–6572. https://doi.org/10.1016/j.ceramint.2012.05.040 (2012)

    Article  CAS  Google Scholar 

  18. Zandi Zand, R, Verbeken, K, Adriaens, A, "The corrosion resistance of 316L stainless steel coated with a silane hybrid nanocomposite coating." Prog. Org. Coat. 72 709-715. https://doi.org/10.1016/j.porgcoat.2011.08.001 (2011)

  19. Yeh, JM, Huang, HY, Chen, CL, Su, WF, Yu, YH, “Siloxane-modified epoxy resin–clay nanocomposite coatings with advanced anticorrosive properties prepared by a solution dispersion approach.” Surf. Coat. Tech., 200 2753–2763. https://doi.org/10.1016/j.surfcoat.2004.11.008 (2006)

    Article  CAS  Google Scholar 

  20. Yeh, JM, Huang, HY, Chen, CL, Su WF, Yu YH, Siloxane-modified epoxy resin–clay nano-composite coatings with advanced anticorrosive properties prepared by a solution dispersion approach. Surf. Coat. Tech. 200 2753–2760. https://doi.org/10.1016/j.surfcoat.2004.11.008 (2006)

  21. Karamanolevski, P, Buˇzarovska, A, Bogoeva-Gaceva, G, “The effect of curing agents on basic properties of silicone-epoxy hybrid resin.” Silicon, 10 2915–2925. https://doi.org/10.1007/s12633-016-9490-0 (2018)

    Article  CAS  Google Scholar 

  22. Kinloch, AJ, “The science of adhesion.” J. Mater. Sci., 15 2141–2166. https://doi.org/10.1007/BF00552302 (1980)

    Article  CAS  Google Scholar 

  23. Mosaner, P, Belli, R, Cestari, C, Miotello, A, “Deposition of soft self-lubricant metals on steel: improved adhesion by ion beam and tests on non planar geometry.” Surf. Coat. Tech., 203 2575–2578. https://doi.org/10.1016/j.surfcoat.2009.02.043 (2009)

    Article  CAS  Google Scholar 

  24. Barletta, M, Gisario, A, Trovalusci, F, Vesco, S, “Visual appearance and scratch resistance of high performance thermoset and thermoplastic powder coatings.” Prog. Org. Coat., 76 244–256. https://doi.org/10.1016/j.porgcoat.2012.09.024 (2013)

    Article  CAS  Google Scholar 

  25. Barletta, M, Trovalusci, F, Gisario, A, Venettacci, S, “New ways to the manufacturing of pigmented multi-layer protective coatings.” Surf. Coat. Tech., 232 860–867. https://doi.org/10.1016/j.surfcoat.2013.06.113 (2013)

    Article  CAS  Google Scholar 

  26. Caporali, S, Fossati, A, Lavacchi, A, Perissi, I, Tolstogouzov, A, Bardi, U, “Aluminum electroplated from ionic liquid as protective coating against steel corrosion.” Corros. Sci., 50 534–539. https://doi.org/10.1016/j.corsci.2007.08.001 (2008)

    Article  CAS  Google Scholar 

  27. Hu, C, Xu, G, Shen, X, Shao, C, Yan, X, “The epoxy–siloxane/Al composite coating with low infrared emissivity for high temperature applications.” Appl. Surf. Sci., 256 3459–3463. https://doi.org/10.1016/j.apsusc.2009.12.053 (2010)

    Article  CAS  Google Scholar 

  28. Mowrer, NR, Foscante, RE, Rojas, L, “Epoxy-polysiloxane coating and flooring composition.” US Patent 5,618,860 (1997)

  29. Walsh, FC, Ponce de Leon, C, Kerr, C, Court, S, Barker, BD, “Electrochemical characterisation of the porosity and corrosion resistance of electrochemically deposited metal coatings.” Surf. Coat. Tech., 202 5092–5102. https://doi.org/10.1016/j.surfcoat.2008.05.008 (2008)

    Article  CAS  Google Scholar 

  30. Bajat, JB, Milošev, I, Jovanovic´, Z, Mǐskovǐc-Stankovǐc, VB, "Studies on adhesion characteristics and corrosion behaviour of vinyltriethoxysilane/epoxy coating protective system on aluminium" Appl. Surf. Sci. 256 3508-3517. https://doi.org/10.1016/j.apsusc.2009.12.100 (2010)

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Barletta.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Barletta, M., Moretti, P., Pizzi, E. et al. Siloxane coating with epoxy modification: optimization of adhesion to improve steel corrosion protection. J Coat Technol Res 19, 839–849 (2022). https://doi.org/10.1007/s11998-021-00594-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11998-021-00594-7

Keywords

Navigation