Skip to main content
Log in

Influence of pigment and binder composition on the dynamic water penetration and dried structure of precoating layers for double-coated paper

  • Published:
Journal of Coatings Technology and Research Aims and scope Submit manuscript

Abstract

The influence of precoating colors on the dynamic water penetration behavior of double-coated paper was investigated using a laboratory coater equipped with two coating heads. Emphasis was placed on the effects of the pigment combination and binder type on dynamic water penetration. In addition, the latex content on the surface of the coating layer was examined by UV absorbance analysis. The amount of water that penetrated the base paper was found to be proportional to the square root of the contact time between the coating color and the base paper, regardless of the pigments and binders used. When a large amount of pigment with a fine particle size was used, or the starch binder content was increased, the low shear viscosity of the coating color increased, and the amount of water penetration into the base paper decreased. The UV absorbance analysis showed that higher water holding in the coating color increased the latex content on the surface of the coating layer. Increasing the viscosity or water retention of the coating color was found to reduce the amount of binder migration into the base paper.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. Lee, HL, Youn, HJ, He, M, Chen, J, “Back-Trap Mottle: A Review of Mechanisms and Possible Solutions.” Bioresources, 16 (3) 4444 (2020)

    Google Scholar 

  2. Nutbeem, C., Hallam, B, “Functional Precoats for Multilayer Coating.” Proc. Asian Paper Conference, Bangkok, Thailand, June 2010

  3. Nutbeem, C, Hiorns, T, Hallam, B, “Optimised Precoats for Multilayer Coating.” Proc. TAPPI PaperCon, Covington, KY, USA, May 2011

  4. Kim, S-K, Won, JM, Lee, Y-K, “Improvement of Printability by the New Design of the Multi-layered Coating Structure (II)–The Effect of Pigment Blending in Precoating Layer on Characteristics of Top-Coating Layer.” J. Korea TAPPI, 48 (2) 61–67 (2016)

    CAS  Google Scholar 

  5. Hirons, T, Nesbit, T, “Effect of Kaolin Addition to Calcium Carbonate Precoats.” Proc. TAPPI Spring Technical Conference, Chicago, IL, May 2003

  6. Dahlström, C, Uesaka, T, “New Insights into Coating Uniformity and Base Sheet Structures.” Ind. Eng. Chem. Res., 48 (23) 10472–10478 (2009)

    Article  Google Scholar 

  7. Ridgway, CJ, Schoelkopf, J, Gane, PAC, Matthews, GP, James, PW, “The Effects of Void Geometry and Contact Angle on the Absorption of Liquids into Porous Calcium Carbonate Structures.” J. Colloid Interface Sci., 239 (2) 417–431 (2001)

    Article  CAS  Google Scholar 

  8. Preston, JS, Husband, JC, Norouzi, N, Blair, D, Heard, P, “Printing Strength & Analysis of the Distribution of Model Fountain Solution in Kaolin and Calcium Carbonate Coatings.” Proc. TAPPI PaperCon, Dallas, TX, USA, May 2008

  9. Preston, J, Hiorns, AG, Elton, N, Strom, G, “Application of Imaging Reflectometry to Studies of Print Mottle on Commercially Printed Coated Papers.” Tappi J., 7 (1) 11–18 (2008)

    CAS  Google Scholar 

  10. Ström, G, Hornatowska, J, Terasaki, O, “A Novel SEM Cross-Section Analysis of Paper Coating for Separation of Latex from Void Volume.” Nord. Pulp Paper Res. J., 25 (1) 107–113 (2010)

    Article  Google Scholar 

  11. Gagnon, R., Hiscock, D, “Reducing Back-trap Mottle in Multilayer Coating Systems, Influence of Precoat Composition and Structure.” Proc. TAPPI Coating & Graphic Arts Conference, Atlanta, GA, USA, April 2006

  12. Gaskin, E, Preston, J, Findlay, A, Heard, P, Lucato, A, Costa, E, “Impact of Precoat Structure on Topcoat Performance in Coated Board.” O Papel, 81 (1) 66–73 (2020)

    Google Scholar 

  13. Laudone, GM, Matthews, PG, Gane, PAC, “Observation of Shrinkage During Evaporative Drying of Water-Based Paper Coatings.” Ind. Eng. Chem. Res., 43 712–719 (2004)

    Article  CAS  Google Scholar 

  14. Sakano, M, Shigetomi, K, “Influence of Dynamic Water Retention of Coating Color on Coating Smoothness.” Japan TAPPI J., 44 (11) 62–72 (1999)

    Google Scholar 

  15. Fujiwara, H, Kline, JE, “Ultraviolet Absorption of Styrene-Butadiene Latex on Pigment-Coated Paper.” Tappi J., 70 (12) 97–100 (1987)

    CAS  Google Scholar 

  16. Kline, JE, “The Use of Ultraviolet Analysis on Coated Paper.” Proc. TAPPI Coating Conference, New Orleans, LA, USA, May 1998

  17. Bristow, A, “Liquid Absorption into Paper During Short Time Intervals.” Svensk Papperstid., 70 (19) 623 (1967)

    CAS  Google Scholar 

  18. Eklund, DE, Salminen, PJ, “Water Transport in the Blade Coating Process.” Tappi J., 69 (9) 116 (1986)

    CAS  Google Scholar 

  19. Gron, J, Salminen, P, Toivakka, M, Paltakari, J, “Coating Layer Consolidation and Formation of the Coating Layer Structure.” In: Paltakar, J (ed.) Pigment Coating and Surface Sizing of Paper, Papermaking Science and Technology. 2nd Ed. Book 11. pp. 355–397. Paperi ja Puu, Helsinki (2009)

  20. Letzelter, P, Eklund, D, “Coating Colour Dewatering in Blade Coaters.” Proc. TAPPI Coating Conference. Minneapolis, MN, USA, May 1993

  21. Johnson, RW, Abrams, L, Maynard, RB, Amick, TJ, “Use of Mercury Porosimetry to Characterize Pore Structure and Model End-Use Properties of Coated Papers- Part 1: Optical and Strength Properties.” Tappi J., 82 (1) 239 (1999)

    CAS  Google Scholar 

  22. Donigian, DW, Ishley, JN, Wise, KJ, “Coating Pore Structure and Offset Printed Gloss.” Tappi J., 80 (5) 163 (1997)

    Google Scholar 

  23. Abrams, L, Capano, PJ, Favorite, CW, Johnson, RW, “Using Mercury Porosimetry to Characterize Coating Pore Structure and Its Relation to Coating Optical Performance.” Proc. TAPPI Coating Conference, Nashville, TN, USA, May 1996

  24. Lee, J-H, Oh, K, Rajabi Abhari, A, Lee, HL, “Characterization of Paper Coating Structure Using FIB and FE-SEM. 1. A New Method for Image Analysis.” Ind. Eng. Chem. Res., 57 (12) 4237–4244 (2018)

    Article  CAS  Google Scholar 

  25. Lee, J-H, Lee, HL, “Characterization of the Paper Coating Structure Using Focused Ion Beam and Field-Emission Scanning Electron Microscopy. 2. Structural Variation Depending on the Glass Transition Temperature of an S/B Latex.” Ind. Eng. Chem. Res., 57 (49) 16718–16726 (2018)

    Article  CAS  Google Scholar 

  26. Lee, HL, “Coating Structure and Ink Absorption Properties of Coated Paper Affected by Coating Formulation (I)—Coating Structure.” J. Korea TAPPI, 24 (1) 5–18 (1992)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hak Lae Lee.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Youn, H.J., Lee, H.L. Influence of pigment and binder composition on the dynamic water penetration and dried structure of precoating layers for double-coated paper. J Coat Technol Res 19, 931–938 (2022). https://doi.org/10.1007/s11998-021-00569-8

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11998-021-00569-8

Keywords

Navigation