Abstract
In the present study, ternary hydroxyapatite (HA)-Al2O3-TiO2 nanocomposite coating and HA nano-coating have been developed on Mg alloy by the electrophoretic deposition (EPD) method for temporary bioimplant application. Following this, a post-heat-treatment has been done at 250 °C for 2 h. Detailed microstructural studies indicate uniform deposition of coating with the presence of porosities (area fraction-16%), agglomerated particles of size range 0.3-1.8 μm and micro-cracks in composite coating. However, in HA-coated samples, the presence of porosities (area fraction-25%) and particles of size range 0.2-1.4 μm are observed. The phase evaluation shows the presence of HA, Al2O3, TiO2, and Mg phases in the composite coating, whereas presence of HA and Mg phases in HA coating. The residual stress is tensile in nature with a value 88 MPa for composite coating and compressive in nature with a value − 82 MPa for HA coating. The hydrophilicity increases after applying the coating in terms of a decrease in contact angle from 66° for as received Mg alloy to 20-42°, where 42° for HA coating and 20° for composite coating. Corrosion studies reveal that the corrosion potential (Ecorr) of composite coating is marginally shifted toward the negative direction (− 1.3 V(SCE)) as compared to HA coating (− 1.2 V(SCE)). The corrosion rate decreases from 399 mpy for HA coating to 88 mpy for composite coating.
Similar content being viewed by others
References
S. Hiromoto and M. Tomozawa, Corrosion Behavior of Magnesium with Hydroxyapatite Coatings Formed by Hydrothermal Treatment, Mater. Trans., 2010, 51, p 2080–2087. https://doi.org/10.2320/matertrans.M2010192
S.A. Salman, K. Kuroda, and M. Okido, Preparation and Characterization of Hydroxyapatite Coating on AZ31 Mg Alloy for Implant Applications, Bioinorgan. Chem. Appl., 2013, 2013, p 1–6. https://doi.org/10.1155/2013/175756
M. Ali, M.A. Hussein, and N. Al-Aqeeli, Magnesium-Based Composites and Alloys for Medical Applications: A Review of Mechanical and Corrosion Properties, J. Alloys Compd., 2019, 792, p 1162–1190. https://doi.org/10.1016/j.jallcom.2019.04.080
C. Zhang, J. Yang, Z. Quan, P. Yang, C. Li, Z. Hou, and J. Lin, Hydroxyapatite nano- and Microcrystals with Multiform Morphologies: Controllable Synthesis and Luminescence Properties, Cryst. Growth Des, 2009, 9, p 2725–3273. https://doi.org/10.1021/cg801353n
B. Ghiasi, Y. Sefidbakht, S. Mozaffari-Jovin, B. Gharehcheloo, M. Mehrarya, A. Khodadadi, M. Rezaei, S.O. Ranaei Siadat, and V. Uskokovi’c, Hydroxyapatite as a Biomaterial–a Gift that Keeps on Giving, Drug Dev Cnd. Pharm., 2020, 46, p 1035–1062. https://doi.org/10.1080/03639045.2020.1776321
C.Y. Chong, T.A. Bakar, N.A. Fadil, and R. Hussain, Electrophoretic Deposition of Hydroxyapatite Coatings on AZ31: The Effect of Nanoparticle Multiple Coating Approach, Adv. Mater. Research, 2015, 1125, p 484–488. https://doi.org/10.4028/www.scientific.net/AMR.1125.484
K.D. Patel, R.K. Singh, J.H. Lee, and H.W. Kim, Electrophoretic Coatings of Hydroxyapatite with Various Nanocrystal Shapes, Mater. Lett., 2019, 234, p 148–154. https://doi.org/10.1016/j.matlet.2018.09.066
I. Aydin, A.I. Bahçepinar, and C. Gül, Surface Characterization of EPD Coating on AZ91 Mg Alloy Produced by Powder Metallurgy, Rev. Metal., 2020, 56, p 176. https://doi.org/10.3989/revmetalm.176
I. Antoniac, F. Miculescu, C. Cotrut, A. Ficai, J.V. Rau, E. Grosu, A. Antoniac, C. Tecu, and I. Cristescu, Controlling the Degradation Rate of Biodegradable Mg-Zn-Mn Alloys for Orthopedic Applications by Electrophoretic Deposition of Hydroxyapatite Coating, Materials, 2020, 13(2), p 263. https://doi.org/10.3390/ma13020263
Q. Tayyabaa, M. Shahzada, A.Q. Butt, R. Dina, M. Khanb, and A.H. Qureshia, The Influence of Electrophoretic Deposition of HA on Mg-Zn-Zr Alloy on its in-vitro Degradation Behaviour in the Ringer’s Solution, Surf. & Coat. Tech., 2019, 375, p 197–204. https://doi.org/10.1016/j.surfcoat.2019.07.014
D. Khazeni, M. Saremi, and R. Soltani, Development of HA-CNTs Composite Coating on AZ31 Magnesium Alloy by Cathodic Electrodeposition. Part 1: Microstructural and Mechanical Characterization, Ceram. Int., 2019, 45, p 11174–11185. https://doi.org/10.1016/j.ceramint.2019.02.143
R. Askarnia, S. Roueini Fardi, M. Sobhani, and H. Staji, Ternary hydroxyapatite/chitosan/graphene Oxide Composite Coating on AZ91D Magnesium Alloy BY Electrophoretic Deposition, Ceram. Int., 2021, 47, p 27071–27081. https://doi.org/10.1016/j.ceramint.2021.06.120
W. Qin, A. Kolooshani, A. Kolahdooz, S. Saber-Samandari, S. Khazaei, A. Khandan, F. Ren, and D. Toghraie, Coating the Magnesium Implants with Reinforced Nanocomposite Nanoparticles for Use in Orthopedic Applications, Colloids Surf A: Physicochem Eng Aspects, 2021, 621, p 126581. https://doi.org/10.1016/j.colsurfa.2021.126581
S. Singh, G. Singh, and N. Bala, Electrophoretic Deposition of Fe3O4 Nanoparticles Incorporated Hydroxyapatite-bioglass-chitosan Nanocomposite Coating on AZ91 Mg Alloy, Mater. Today Commun., 2021, 26, p 101870. https://doi.org/10.1016/j.mtcomm.2020.101870
A. Saadati, B.N. Khiarak, A.A. Zahraei, A. Nourbakhsh, and H. Mohammadzadeh, Electrochemical Characterization of Electrophoretically Deposited Hydroxyapatite/chitosan/graphene oxide Composite Coating on Mg Substrate, Surfaces and Interfaces, 2021, 25, p 101290. https://doi.org/10.1016/j.surfin.2021.101290
N. Asgari and M. Rajabi, Enhancement of Mechanical Properties of Hydroxyapatite Coating Prepared by Electrophoretic Deposition Method, Int. J. Appl. Ceram. Technol., 2021, 18, p 147–153. https://doi.org/10.1111/ijac.13638
B.D. Cullity and S.R. Stock, Elements of X-Ray Diffraction, 3rd ed. Prentice-Hall, New York, 2001.
W. Xia, C. Lindahl, J. Lausmaa, and H. Engqvist, Biomimetic Hydroxyapatite Deposition on Titanium Oxide Surfaces for Biomedical Application, Adv. Biomimet. Chap., 2011, 20, p 430–448. https://doi.org/10.5772/14900
H. Lee and G. Kim, Three-dimensional Plotted PCL/β-TCP Scaffolds Coated with a Collagen Layer: Preparation, Physical Properties and in vitro Evaluation for Bone Tissue Regeneration, J. Mater. Chem., 2011, 21, p 6305–6312. https://doi.org/10.1039/C0JM03414BW
L.P. Corrales, M.L. Esteves and J.E. Ramirez-Vick, Scaffold Design for Bone Regeneration, J. Nanosci. Nanotechnol., 2014, 14, p 15–56. https://doi.org/10.1166/jnn.2014.9127
J.A. Hashaikeh, Szpunar, Electrophoretic Fabrication of Thermal Barrier Coatings, J. Coat. Technol. Res., 2011, 8(2), p 161–169. https://doi.org/10.1007/s11998-010-9277-y
Y. Guo, Y. Su, S. Jia, G. Sun, R. Gu, D. Zhu, G. Li and J. Lian, Hydroxyapatite/Titania Composite Coatings on Biodegradable Magnesium Alloy for Enhanced Corrosion Resistance, Cytocompatibility and Antibacterial Properties, J. lectrochem. Society, 2018, 165, p 962–972. https://doi.org/10.1149/2.1171814
L.F. Cooper, Y. Zhou, J. Takebe, J. Guo, A. Abron, A. Holmén and J.E. Ellingsen, Fluoride Modification Effects on Osteoblast Behavior and Bone Formation at TiO2 grit-blasted c.p. Titanium Endosseous Implants, Biomaterials, 2006, 6, p 926–936. https://doi.org/10.1016/j.biomaterials.2005.07.009
X. Rausch-fan, Z. Qu, M. Wieland, M. Matejka and A. Schedle, Differentiation and Cytokine Synthesis of human alveolar osteoblasts compared to osteoblast-like cells (MG63) in response to titanium surfaces, Dent. Mater., 2008, 24(1), p 102–110.
P. Amaravathy, S. Sathyanarayanan, S. Sowndarya and N. Rajendrana, Bioactive HA/TiO2 Coating on Magnesium Alloy for Biomedical Applications, Ceram. Int., 2014, 40, p 6617–6630. https://doi.org/10.1016/j.ceramint.2013.11.119
H. Amiri, I. Mohammadi and A. Afshar, Electrophoretic Deposition of Nano-Zirconia Coating on AZ91D Magnesium Alloy for Bio-corrosion Control Purposes, Surf. & Coat. Tech., 2017, 311, p 182–190. https://doi.org/10.1016/j.surfcoat.2016.12.103
G.C.A.M. Janssen and J.D. Kamminga, Stress in Hard Metal Films, Appl. Phys. Lett., 2004, 85(15), p 3086–3088. https://doi.org/10.1063/1.1807016
E.R. Edreira, J. Wolke, J. te Riet, G. Kotnur, G.C.A.M. Janssen, J. Jansen and J. van den Beucken, Residual Stress Evaluation Within Hydroxyapatite Coatings of Different Micrometer Thicknesses, Surf. Coat. Technol., 2015, 266, p 177–182.
X. Zheng, Q. Liu, H. Ma, S. Das, Y. Gua and L. Zhang, Probing Local Corrosion Performance of sol-gel/MAO Composite Coating on Mg Alloy, Surf. Coat. Technol., 2018, 347, p 286–296. https://doi.org/10.1016/j.surfcoat.2018.05.010
B. Niu, P. Shi, E. Shanshan, D. Wei, Q. Li and Y. Chen, Preparation and Characterization of HA sol–gel Coating on MAO Coated AZ31 Alloy, Surface and Coatings Technol., 2016, 286, p 42–48. https://doi.org/10.1016/j.surfcoat.2015.11.056
E.S. Bogya, Z. Károlyc and R. Barabásd, Atmospheric Plasma Sprayed Silica–hydroxyapatite Coatings on Magnesium Alloy Substrates, Ceram. Int., 2015, 41, p 6005–6012. https://doi.org/10.1016/j.ceramint.2015.01.041
M. Alaei, M. Atapour, and S. Labbaf, Electrophoretic Deposition of Chitosan-Bioactive Glass Nanocomposite Coatings on AZ91 Mg Alloy for Biomedical Applications, Prog. Org. Coat., 2020, 147, p 105803. https://doi.org/10.1016/j.porgcoat.2020.105803
S. Spriano, M. Bosetti, M. Bronzoni, E. Verne, G. Maina, V. Bergo and M. Cannas, Surface Properties and Cell Response of Low Metal Ion Release Ti-6Al-7Nb Alloy After Multi-Step Chemical and Thermal Treatments, Biomaterials, 2005, 26, p 1219–1229. https://doi.org/10.1016/j.biomaterials.2004.04.026
C.N. Cao, Principle of corrosion electrochemistry, Chemistry industry press, Beijing, 2004.
H. Farnoush, J.A. Mohandesi and H. Çimenoğlu, Micro-scratch and Corrosion Behavior of Functionally Graded HA-TiO2 Nanostructured Composite Coatings Fabricated by Electrophoretic Deposition, J. Mech Behav Biomed. Mater., 2015, 46, p 31–40.
Y. Guo, Y. Su, S. Jia, G. Sun, R. Gu, D. Zhu et al., Hydroxyapatite/Titania Composite Coatings on Biodegradable Magnesium Alloy for Enhanced Corrosion Resistance, Cytocompatibility and Antibacterial Properties, J. Electrochem. Soc., 2018, 165(14), p C962–C972. https://doi.org/10.1149/2.1171814jes
Y.W. Song, D.Y. Shan and E.H. Han, Electrodeposition of Hydroxyapatite Coating on AZ91D Magnesium Alloy for Biomaterial Application, Mater. Lett., 2008, 62, p 3276–3279.
H.X. Wang, S.K. Guan, X. Wang, C.X. Ren and L.G. Wang, In Vitro Degradation and Mechanical Integrity of Mg–Zn–Ca Alloy Coated with Ca-deficient Hydroxyapatite by the Pulse Electrodeposition Process, Acta Biomater., 2010, 6, p 1743–1748.
A. Abdal-haya, N. Barakat and J.K. Lim, Hydroxyapatite-doped Poly(lactic acid) Porous Film Coating for Enhanced Bioactivity and Corrosion Behavior of AZ31 Mg Alloy for Orthopedic Applications, Ceram. Int., 2013, 39, p 183–195.
B. Yuan, H. Chen, R. Zhao, X. Deng, G. Chen et al., Construction of a Magnesium Hydroxide/graphene oxide/hydroxyapatite Composite Coating on Mg–Ca–Zn–Ag Alloy to Inhibit Bacterial Infection and Promote Bone Regeneration, Bioactive Mater., 2022, 18, p 354–367.
Q. Liu, S. Huang, J.P. Matinlinna, Z. Chen and H. Pan, Insight into Biological Apatite: Physiochemical Properties and Preparation Approaches, Biomed. Res. Int., 2013, 2013, p 1–13. https://doi.org/10.1155/2013/929748
P. Li, C. Ohtsuki, T. Kokubo, K. Nakanishi, N. Soga and K. De Groot, The Role of Hydrated Silica, Titania, and Alumina in Inducing Apatite on Implants, J. Biomed. Mater. Res., 1994, 28(1), p 7–15. https://doi.org/10.1002/jbm.820280103
R. Ahmadi and A. Afshar, In vitro study: Bond Strength, Electrochemical and Biocompatibility Evaluations of TiO2/Al2O3 Reinforced Hydroxyapatite sol–gel Coatings on 316L SS, Surf. Coat. Technol., 2021, 405, p 126594.
Acknowledgments
Partial financial supports from the Ministry of Human Resource Development, N. Delhi (to Sumit Kumar, Rakesh Kumar Gupta) and Science and Engineering Research Board, N. Delhi (to Renu Kumari) are gratefully acknowledged. Authors are grateful to the R&D, Tata steel, Jamshedpur, and CRF, IIT Khargpur for their help in conducting some of the experiments.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Kumar, S., Gupta, R.K., Archana, K. et al. Development of Ternary Hydroxyapatite-Al2O3-TiO2 Nanocomposite Coating on Mg Alloy by Electrophoretic Deposition Method. J. of Materi Eng and Perform (2023). https://doi.org/10.1007/s11665-023-08290-w
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s11665-023-08290-w