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Understanding the tribo-corrosion mechanisms of friction stir processed steel deposited by high-pressure deposition additive manufacturing process

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Abstract

The present study investigates the application of friction stir processing (FSP) on the degradation (wear, corrosion, and wear-corrosion synergism) response of cold spray additive manufactured (CSAM) 316L SS components. All tribological-based tests were conducted using a reciprocating ball-on-flat configuration in 3.5 wt% NaCl solution. Each degradation response was then correlated with the atomic, microstructural, and mechanical characteristics of the pre-and-post-FSP surfaces. In pure wear conditions, the austenitic phase transformation induced by FSP treatment decreased the frictional response and slightly increased the wear rate compared to the unprocessed CSAM substrate. In pure corrosion conditions, the densified surface enabled by FSP resulted in improved electrochemical resistance and a lessened corrosion rate. In wear-corrosion synergism conditions, the influence of FSP decreased the cumulative wear loss and wear-corrosion synergism of the CSAM substrate. It is believed that the combination of phase change, surface densification, and microstructural refinement induced by FSP are responsible for the improved wear-corrosion resistance. Based on these findings, it can be suggested that FSP is indeed a useful technique to improve the wear, corrosion, and wear-corrosion characteristics of CSAM 316L SS.

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Acknowledgements

The authors would like to thank the National Science Foundation (CHE-1429768) for allowing the use of the powder x-ray diffractometer.

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  1. Department of Mechanical Engineering, University of Nevada Reno, Reno, NV, 89557, USA

    Alessandro M. Ralls & Pradeep L. Menezes

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All authors contributed to the study’s conception and design. Material preparation, data collection, and analysis were performed by AMR. The first draft of the manuscript was written by AMR, and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Ralls, A.M., Menezes, P.L. Understanding the tribo-corrosion mechanisms of friction stir processed steel deposited by high-pressure deposition additive manufacturing process. Int J Adv Manuf Technol 128, 823–843 (2023). https://doi.org/10.1007/s00170-023-11918-9

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