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The brazing of Al2O3 ceramic and other materials

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Abstract

Al2O3 ceramic has a series of excellent properties such as small dielectric constant, large specific volume resistance, and high thermal impact strength. The joining of Al2O3 ceramic and other materials can bring into full play the advantages of Al2O3 ceramic. Because of the different coefficient of thermal expansion (CTE) and Young’s modulus between Al2O3 ceramic and other materials, the joining of Al2O3 ceramic and other materials is difficult. The most commonly used method for joining Al2O3 ceramic and other materials is brazing. Besides, transient liquid phase (TLP) bonding is also an appropriate method to realize the bonding of Al2O3 ceramic. However, several challenges must be overcome to get reliable joints. In this paper, the brazing processes of Al2O3 ceramic and other materials are discussed and analyzed. The characteristics of bonding between Al2O3 ceramic and other materials are mentioned. In addition, a particular emphasis has been put on the main problems of the Al2O3 ceramic joining process.

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Funding

This research work is supported by the National Natural Science Foundation of China (Grant No. 51805416), Young Elite Scientists Sponsorship Program by CAST (Grant No. 2019QNRC001), Hunan Provincial Natural Science Foundation for Excellent Young Scholars (Grant No. 2021JJ20059), Huxiang High-Level Talent Gathering Project of Hunan Province (Grant No. 2019RS1002), and the Fundamental Research Funds for the Central Universities of Central South University (Grant No. CX20210217).

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  1. Light Alloy Research Institute, Central South University, Changsha, 410083, China

    Yuxiang Li, Chao Chen, Ruixiang Yi & Linzhe He

  2. State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha, 410083, China

    Chao Chen

  3. School of Mechanical and Electrical Engineering, Central South University, Changsha, 410083, China

    Yuxiang Li & Chao Chen

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Chao Chen and Yuxiang Li analyzed the data; Chao Chen and Ruixiang Yi contributed reagents/materials/analysis tools; Chao Chen, Yuxiang Li, and Linzhe He wrote the paper.

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Li, Y., Chen, C., Yi, R. et al. The brazing of Al2O3 ceramic and other materials. Int J Adv Manuf Technol 120, 59–84 (2022). https://doi.org/10.1007/s00170-022-08789-x

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