Abstract
In this paper, the continuity and discontinuity analysis in deposited bead using Plasma Transferred Arc Welding (PTAW) process has been done through experiments and analytical approach. The calculated energies using experimental data points have been compared with the data points which are derived analytically using Rosenthal equations: line heat source and point heat source for different efficiencies. As a result, the continuous, discontinuous and partially continuous beads with respect to constant melt pool line have been identified. The energies for substrate melting per unit length and the sizes of the melt pool widths (bead widths) for the continuous beads are more compare to partially continuous and discontinuous beads.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Hou ZB, Komanduri R (2000) General solutions for stationary/moving plane heat source problems in manufacturing and tribology. Int J Heat Mass Transf 43:1679–1698
Kwon Y, Weckman DC (2008) Analytical thermal model of conduction mode double sided arc welding. Sci Technol Weld Joining 13(6):539–549
Kim CK (2011) An analytical solution to heat conduction with a moving heat source. J Mech Sci Technol 25(4):895–899
Rosenthal D (1941) Mathematical theory of heat distribution during welding and cutting. Weld J 20(5):220s–234s
Eagar TW, Tsai N (1983) Temperature fields produced by travelling distributed heat sources. Weld J 62(12):346s–355s
Steen W, Dowden J, Kapadia P (1988) A point and line source model of laser keyhole welding. J Phys D Appl Phys 21(8):1255
Akhter R, Davis M, Dowden J, Kapadia P, Ley M, Steen W (1989) A method for calculating the fused zone profile of laser keyhole welds. J Phys D Appl Phys 22(1):23
Resch M, Kaplan A (1998) Heat conduction modelling of laser welding. Lasers Eng 7(3–4):229–240
Hilton P (1995) Eu194 in the United Kingdom. Opt Quant Electron 27(12):1127–1147
Ali Y, Zhang L (2005) Relativistic moving heat source. Int J Heat Mass Transf 48:2741–2758
Majumdar P, Xia H (2007) A green’s function model for the analysis of laser heating of materials. Appl Math Model 31:1186–1200
Mills KC (2002) Recommended values of thermophysical properties for selected commercial alloys. Woodhead Publishing Limited and ASM International
Messler RW (2004) Principles of welding processes, physics, chemistry and metallurgy. Wiley-VCH
Meillot E, Guenadou D (2004) Thermal plasma flow modeling: a simple model for gas heating and acceleration. Plasma Chem Plasma Process 24(2):217–238
Elijah Kannatey-Asibu J (2009) Principles of laser materials processing. Wiley, Hoboken
Pinkerton AJ, Li L (2004) Modelling the geometry of a moving laser melt pool and deposition track via energy and mass balances. J Phys D Appl Phys 37:1885–1895
Bharathi RS, Shanmugam NS, Kannan RM, Vedan SA (2018) Studies on the parametric effects of plasma arc welding of 2205 duplex stainless steel. High Temp Mater Processes (London) 37(3):219–232
Mandal S, Kumar S, Bharagava P, Premsingh CH, Paul CP, Kukreja LM (2015) An experimental investigation and analysis of PTAW process. Mater Manuf Processes 30(9):1131–1137
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Mandal, S., Oraon, M., Kumar, S. (2022). Thermal Analysis of Discontinuity in Deposited Bead. In: Agrawal, R., Jain, J.K., Yadav, V.S., Manupati, V.K., Varela, L. (eds) Recent Advances in Industrial Production. ICEM 2020. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-16-5281-3_20
Download citation
DOI: https://doi.org/10.1007/978-981-16-5281-3_20
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-16-5280-6
Online ISBN: 978-981-16-5281-3
eBook Packages: Intelligent Technologies and RoboticsIntelligent Technologies and Robotics (R0)