Skip to main content

An Approach to Improve Smoke–Fuel Consumption Trade-Off Under Pilot Injection Mode in a Diesel Engine—Experimental and Numerical Study

  • Chapter
  • First Online:
Alternative Fuels and Advanced Combustion Techniques as Sustainable Solutions for Internal Combustion Engines

Part of the book series: Energy, Environment, and Sustainability ((ENENSU))

Abstract

Shorter dwell between two injections results in improved brake-specific fuel consumption (BSFC) due to improved linking between pilot and main fuel combustion. At the same time, shorter dwell produces greater smoke/soot emissions due to shorter time available for mixing of main injected fuel and air. Hence, there exists a trade-off between smoke/soot emissions and BSFC under pilot injection mode. This trade-off has been named as smoke–BSFC trade-off in present study. In this work, this inherent issue is resolved by using a fuel injector with increased number of nozzle holes. Two fuel injectors having similar configuration except number of nozzle holes, one with 3 holes (referred as ‘N03’) and other with 6 holes (referred as ‘N06’), were used. Under pilot injection mode, smoke emissions and BSFC were reduced simultaneously with N06 compared to N03 under targeted operating conditions (1500 rpm and 75% load). Numerical simulation results showed that interactions between pilot flame and main fuel spray continued for shorter duration in case of N06 compared to N03 case which is a prime reason for getting lesser smoke emissions with increased number of nozzle holes. Faster and improved combustion process in case of N06 compared to N03 case is responsible for improving BSFC with increased number of nozzle holes. When N03 is replaced by N06, reduction in BSFC obtained was in the range of 5.2–7.6 g/kWh, while maximum reduction obtained in smoke emissions was 76.72%.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 139.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 179.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 179.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Shukla, P. C., Gupta, T., & Agarwal, A. K. (2018). Techniques to control emissions from a diesel engine. In Air pollution and control (pp. 57–72). Springer. https://doi.org/10.1007/978-981-10-7185-0_4.

  2. Park, C., Kook, S., & Bae, C. (2004). Effects of multiple injections in a HSDI diesel engine equipped with common rail injection system. SAE Technical Paper 2004-01-0127. https://doi.org/10.4271/2004-01-0127.

  3. Anand, R. (2018). Simultaneous control of oxides of nitrogen and soot in crdi diesel engine using split injection and cool EGR fueled with waste frying oil biodiesel and its blends. In Air pollution and control (pp. 11–44). Springer. https://doi.org/10.1007/978-981-10-7185-0_2.

  4. Jeon, J., & Park, S. (2015). Effects of pilot injection strategies on the flame temperature and soot distributions in an optical CI engine fueled with biodiesel and conventional diesel. Applied Energy, 160, 581–591. https://doi.org/10.1016/j.apenergy.2015.09.075.

    Article  Google Scholar 

  5. Huang, H., Wang, Q., Shi, C., Liu, Q., & Zhou, C. (2016). Comparative study of effects of pilot injection and fuel properties on low temperature combustion in diesel engine under a medium EGR rate. Applied Energy, 179, 1194–1208. https://doi.org/10.1016/j.apenergy.2016.07.093.

    Article  Google Scholar 

  6. Zheng, Z., Yue, L., Liu, H., Zhu, Y., Zhong, X., & Yao, M. (2015). Effect of two-stage injection on combustion and emissions under high EGR rate on a diesel engine by fueling blends of diesel/gasoline, diesel/n-butanol, diesel/gasoline/n-butanol and pure diesel. Energy Conversion and Management, 90, 1–11. https://doi.org/10.1016/j.enconman.2014.11.011.

    Article  Google Scholar 

  7. Liu, Y., & Reitz, R. D. (2005). Optimizing HSDI diesel combustion and emissions using multiple injection strategies. SAE Technical Paper 2005-01-0212. https://doi.org/10.4271/2005-01-0212.

  8. Carlucci, P., Ficarella, A., & Laforgia, D. (2003). Effects of pilot injection parameters on combustion for common rail diesel engines. SAE Technical Paper 2003-01-0700. https://doi.org/10.1243/146808705X7301.

  9. Shi, X. Y., Qiao, X. Q., Ni, J. M., Zheng, Y. Y., & Ye, N. Y. (2010). Study on the combustion and emission characteristics of a diesel engine with multi-injection modes based on experimental investigation and computational fluid dynamics modelling. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering, 224, 1161–1176. https://doi.org/10.1243/09544070JAUTO1434.

    Article  Google Scholar 

  10. Okude, K., Mori, K., Shiino, S., Yamada, K., & Matsumoto, Y. (2007). Effects of multiple injections on diesel emission and combustion characteristics. SAE Technical Paper 2007-01-4178. https://doi.org/10.4271/2007-01-4178.

  11. Benajes, J., Molina, S., & García, J. M. (2001). Influence of pre- and post-injection on the performance and pollutant emissions in a HD diesel engine. SAE Technical Paper 2001-01-0526. https://doi.org/10.4271/2001-01-0526.

  12. Ehleskog, R., Golovitchev, V., Denbratt, I., Andersson, S., & Rinaldini, C. A. (2006). Experimental and numerical investigation of split injections at low load in an HDDI diesel engine equipped with a piezo injector. SAE Technical Paper 2006-01-3433. https://doi.org/10.4271/2006-01-3433.

  13. Lee, J., Hong, K., Choi, S., Yu, S., Choi, H., & Min, K. (2017). Comparison of the effects of multiple injection strategy on the emissions between moderate and heavy EGR rate conditions: Part 1-pilot injections. Journal of Mechanical Science and Technology, 27, 1135–1141. https://doi.org/10.1007/s12206-013-0220-x.

    Article  Google Scholar 

  14. Li, X.-R., Yang, W., Zhao, L. M., & Liu, F.-S. (2017). The influence of pilot-main injection matching on DI diesel engine combustion using an endoscopic visualization system. Fuel, 188, 575–585. https://doi.org/10.1016/j.fuel.2016.10.069.

    Article  Google Scholar 

  15. Huang, H., Huang, R., Guo, X., Pan, M., Teng, W., Chen, Y., & Li, Z. (2019). Effects of pine oil additive and pilot injection strategies on energy distribution, combustion and emissions in a diesel engine at low-load condition. Applied Energy, 250, 185–197. https://doi.org/10.1016/j.apenergy.2019.05.028.

    Article  Google Scholar 

  16. Yun, H., Choi, K., & Lee, C. S. (2016). Effects of biobutanol and biobutanol–diesel blends on combustion and emission characteristics in a passenger car diesel engine with pilot injection strategies. Energy Conversion and Management, 111, 79–88. https://doi.org/10.1016/j.enconman.2015.12.017.

    Article  Google Scholar 

  17. Ishikawa, N., Uekusa, T., Nakada, T., & Hariyoshi, R. (2004). DI diesel emission control by optimized fuel injection. SAE Technical Paper 2004-01-0117. https://doi.org/10.4271/2004-01-0117.

  18. Chen, S. K. (2000). Simultaneous reduction of NOx and particulate emissions by using multiple injections in a small diesel engine. SAE Technical Paper 2000-01-3084. https://doi.org/10.4271/2000-01-3084.

  19. Carlucci, P., Ficarella, A., & Laforgia, D. (2005). Effects on combustion and emissions of early and pilot fuel injections in diesel engines. International Journal of Engine Research, 6, 43–60. https://doi.org/10.1243/146808705X7301.

    Article  Google Scholar 

  20. Park, S., Kim, H. J., Shin, D. H., & Lee, J. T. (2018). Effects of various split injection strategies on combustion and emissions characteristics in a single-cylinder diesel engine. Applied Thermal Engineering, 140, 422–431. https://doi.org/10.1016/j.applthermaleng.2018.05.025.

    Article  Google Scholar 

  21. Liu, B., Cheng, X., Liu, J., & Pu, H. (2018). Experimental investigation of injection strategies on particle emission characteristics of partially-premixed low temperature combustion mode. Applied Thermal Engineering, 141, 90–100. https://doi.org/10.1016/j.applthermaleng.2018.05.066.

    Article  Google Scholar 

  22. Huang, H., Zhu, Z., Zhu, J., Lv, D., Pan, Y., Wei, H., & Teng, W. (2019). Experimental and numerical study of pre-injection effects on diesel-n-butanol blends combustion. Applied Energy, 249, 377–391. https://doi.org/10.1016/j.apenergy.2019.04.163.

    Article  Google Scholar 

  23. Binde, A., Busch, S., Velji, A., & Wagner, U. (2012). Soot and NOx reduction by spatially separated pilot injection. SAE International Journal of Engines, 5, 1242–1259. https://doi.org/10.4271/2012-01-1159.

    Article  Google Scholar 

  24. Zhang, L. (1999). A study of pilot injection in a DI diesel engine. SAE Technical Paper 1999-01-3493. https://doi.org/10.4271/1999-01-3493.

  25. Moiz, A. A., Ameen, M. M., Lee, S. Y., & Som, S. (2016). Study of soot production for double injections of n-dodecane in CI engine-like conditions. Combustion and Flame, 173, 123–131. https://doi.org/10.1016/j.combustflame.2016.08.005.

    Article  Google Scholar 

  26. Cheolwoong, P., & Stephen, B. (2017). The influence of pilot injection on high-temperature ignition processes and early flame structure in a high-speed direct injection diesel engine. International Journal of Engine Research, 6, 668–681. https://doi.org/10.1177/1468087417728630.

    Article  Google Scholar 

  27. Hotta, Y., Inayoshi, M., Nakakita, K., Fujiwara, K., & Sakata, I. (2005). Achieving lower exhaust emissions and better performance in an HSDI diesel engine with multiple injection. SAE Technical Paper 2005-01-0928. https://doi.org/10.4271/2005-01-0928.

  28. Herfatmanesh, M. R., Lu, P., Attar, M. A., & Zhao, H. (2013). Experimental investigation into the effects of two-stage injection on fuel injection quantity, combustion and emissions in a high-speed optical common rail diesel engine. Fuel, 109, 137–147. https://doi.org/10.1016/j.fuel.2013.01.013.

    Article  Google Scholar 

  29. Sahoo, D., Miles, P. C., Trost, J., & Leipertz, A. (2013). The impact of fuel mass, injection pressure, ambient temperature, and swirl ratio on the mixture preparation of a pilot injection. SAE International Journal of Engines, 6, 1716–1730. https://doi.org/10.4271/2013-24-0061.

    Article  Google Scholar 

  30. Qi, D., Leick, M., Liu, Y., & Lee, C. F. (2011). Effect of EGR and injection timing on combustion and emission characteristics of split injection strategy DI-diesel engine fueled with biodiesel. Fuel, 90, 1884–1891. https://doi.org/10.1016/j.fuel.2011.01.016.

    Article  Google Scholar 

  31. Dave, H., Sutaria, B., & Patel, B. (2020). Influence of nozzle hole diameter on combustion and emission characteristics of diesel engine under pilot injection mode. IOP Conference Series: Materials Science and Engineering, 810, 012041. https://doi.org/10.1088/1757-899x/810/1/012041.

    Article  Google Scholar 

  32. Badami, M., Nuccio, P., & Trucco, G. (1999). Influence of injection pressure on the performance of a DI diesel engine with a common rail fuel injection system. SAE Technical Paper 1999-01-0193. https://doi.org/10.4271/1999-01-0193.

  33. Li, X., Zhou, H., Zhao, L. M., Su, L., Xu, H., & Liu, F. (2016). Effect of split injections coupled with swirl on combustion performance in DI diesel engines. Energy Conversion and Management, 129, 180–188. https://doi.org/10.1016/j.enconman.2016.09.011.

    Article  Google Scholar 

  34. Montgomery, D. T., Chan, M., Chang, C. T., Farrell, P. V., & Reitz, R. D. (1996). Effect of injector nozzle hole size and number on spray characteristics and the performance of a heavy duty D.I. diesel engine. SAE Technical Paper 962002. https://doi.org/10.4271/962002.

  35. Hielscher, K., Brauer, M., & Baar, R. (2016). Reduction of soot emissions in diesel engines due to increased air utilization by new spray hole configurations. Automotive and Engine Technology, 1, 69–79. https://doi.org/10.1007/s41104-016-0010-4.

    Article  Google Scholar 

  36. Hiren, D., Bharatkumar, S., & Brijesh, P. (2019). Effect of pilot quantity on combustion and emission characteristics of a single-cylinder diesel engine under fixed dwell condition: Experimental and numerical study. Clean Technologies and Environmental Policy, 21, 905–921. https://doi.org/10.1007/s10098-019-01680-6.

    Article  Google Scholar 

  37. Li, X., Gao, H., Zhao, L., Zhang, Z., He, X., & Liu, F. (2016). Combustion and emission performance of a split injection diesel engine in a double swirl combustion system. Energy, 114, 1135–1146. https://doi.org/10.1016/j.energy.2016.08.092.

    Article  Google Scholar 

  38. Dronniou, N., Lejeune, M., Balloul, I., & Higelin, P. Combination of high EGR rates and multiple injection strategies to reduce pollutant emissions. SAE Technical Paper 2005-01-3726. https://doi.org/10.4271/2005-01-3726.

  39. Cung, K., Moiz, A., Johnson, J., Lee, S. Y., Kweon, C. B., & Montanaro, A. (2015). Spray–combustion interaction mechanism of multiple-injection under diesel engine conditions. Proceedings of the Combustion Institute, 35, 3061–3068. https://doi.org/10.1016/j.proci.2014.07.054.

    Article  Google Scholar 

  40. Brijesh, P., & Sreedhara, S. (2016). Experimental and numerical investigations of effect of split injection strategies and dwell between injections on combustion and emissions characteristics of a diesel engine. Clean Technologies and Environmental Policy, 18, 2325–2334. https://doi.org/10.1007/s10098-016-1153-8.

    Article  Google Scholar 

  41. Senecal, P. K., Pomraning, E., Richards, K. J., Briggs, T. E., Choi, C. Y., McDavid, R. M., & Patterson, M. A. (2003). Multi-dimensional modeling of direct-injection diesel spray liquid length and flame lift-off length using CFD and parallel detailed chemistry. SAE Technical Paper 2003-01-1043. https://doi.org/10.4271/2003-01-1043.

  42. Han, Z., & Reitz, R. D. (1995). Turbulence modeling of internal combustion engines using RNG κ-ε models. Combustion Science and Technology, 106, 267–295. https://doi.org/10.1080/00102209508907782.

    Article  Google Scholar 

  43. Beale, J. C., & Reitz, R. D. (1999). Modeling spray atomization with the Kelvin-Helmholtz/Rayleigh-Taylor hybrid model. Atomization and Sprays, 9, 632–650. https://doi.org/10.1615/AtomizSpr.v9.i6.40.

    Article  Google Scholar 

  44. Schmidt, D. P., & Rutland, C. J. (2000). A new droplet collision algorithm. Journal of Computational Physics, 164, 62–80. https://doi.org/10.1006/jcph.2000.6568.

    Article  MATH  Google Scholar 

  45. Han, Z., & Reitz, R. D. (1997). A temperature wall function formulation for variable-density turbulent flows with application to engine convective heat transfer modeling. International Journal of Heat and Mass Transfer, 40, 613–625. https://doi.org/10.1016/0017-9310(96)00117-2.

    Article  MATH  Google Scholar 

  46. Zeldovich, Y. B., Barenblatt, G. I., Librovich, V. B., & Makhviladze, G. M. (1986). The mathematical theory of combustion and explosions. Consultants Bureau.

    Google Scholar 

  47. Hiroyasu, H., & Kadota, T. (1976). Models for combustion and formation of nitric oxide and soot in direct injection diesel engines. SAE Technical Paper 760129. https://doi.org/10.4271/760129.

  48. Nagle, J. (1962). Oxidation of carbon between 1000–2000 °C. In Proceedings Fifth Carbon Conference (Vol. 1, pp. 154–164).

    Google Scholar 

Download references

Acknowledgements

Authors gently acknowledge the financial support provided by SVNIT, Surat, to conduct this research.

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Dave, H., Sutaria, B., Patel, B. (2021). An Approach to Improve Smoke–Fuel Consumption Trade-Off Under Pilot Injection Mode in a Diesel Engine—Experimental and Numerical Study. In: Singh, A.P., Kumar, D., Agarwal, A.K. (eds) Alternative Fuels and Advanced Combustion Techniques as Sustainable Solutions for Internal Combustion Engines. Energy, Environment, and Sustainability. Springer, Singapore. https://doi.org/10.1007/978-981-16-1513-9_15

Download citation

  • DOI: https://doi.org/10.1007/978-981-16-1513-9_15

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-16-1512-2

  • Online ISBN: 978-981-16-1513-9

  • eBook Packages: EnergyEnergy (R0)

Publish with us

Policies and ethics