Skip to main content

Accurate Modelling of Flow Stress of AISI1025 at Room Temperature and Its Application to Precision Forging Simulation

  • Conference paper
  • First Online:
Forming the Future

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

  • 48 Accesses

Abstract

This paper evaluates and criticizes the Swift model of expressing strain hardening behaviours of metals at room temperature using an experimental tensile test and its FE prediction. A concept of reference flow stress curve composed of two ranges of strain divided by the true strain at the necking point is proposed, which predicts tensile test exactly from the standpoint of engineering and is thus employed to evaluate the Swift model. It has been shown that it has a weak point in describing the flow stress of typical strain hardening material with emphasis on necking. An improved Swift model is applied to obtain accurate flow stress of a commercial steel AISI1025 and it is employed to simulate a sequence of cold forging processes by precision complete analysis for process and die optimal design in terms of die life, which should be conducted under an accurate analysis model.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 509.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 649.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 649.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Joun MS, Eom JG, Lee MC (2008) A new method for acquiring true stress–strain curves over a large range of strains using a tensile test and finite element method. Mech Mater 40:586–593

    Article  Google Scholar 

  2. Lin YC, Chen XM (2011) A critical review of experimental results and constitutive descriptions for metals and alloys in hot working. Mater Des 32:1733–1759

    Article  CAS  Google Scholar 

  3. Altan T, Vazquez V (1996) Numerical process simulation for tool and process design in bulk metal forming. CIRP Ann 45:599–615

    Article  Google Scholar 

  4. Şimşir C, Duran D (2018) A flow stress model for steel in cold forging process range and the associated method for parameter identification. Int J Adv Manuf Technol 94:3795–3808

    Article  Google Scholar 

  5. Ludwik P (1909) Elemente der Technologischen Mechanik. J Springer, Berlin

    Book  Google Scholar 

  6. Hollomon JH (1945) Coordinate and amplify the knowledge. AIME Trans 162:268–290

    Google Scholar 

  7. Swift HW (1952) Plastic instability under plane stress. J Mech Phys Solids 1:1–18

    Article  Google Scholar 

  8. Voce E (1948) The relationship between stress and strain for homogeneous deformation. J Inst Metals 74:537–562

    CAS  Google Scholar 

  9. Eom JG, Son YH, Jeong SW, Ahn ST, Jang SM, Yoon DJ, Joun MS (2014) Effect of strain hardening capability on plastic deformation behaviors of material during metal forming. Mater Des 1980–2015(54):1010–1018

    Article  Google Scholar 

  10. Joun MS, Choi IS, Eom JG, Lee MC (2007) Finite element analysis of tensile testing with emphasis on necking. Comput Mater Sci 41:63–69

    Article  Google Scholar 

  11. Eom JG, Chun WJ, Joun MS, Comparison of rigid-plastic and elastoplastic finite element predictions of a tensile test of cylindrical specimens. Key Eng Mater 622–623:611–616

    Google Scholar 

  12. Joun MS, Lee MC, Eom JG (2011) Intelligent metal-forming simulation. Paper presented at ASME international manufacturing science and engineering conference, Corvallis, Oregon, USA, June 2011 vol 1, pp 161–168

    Google Scholar 

  13. Razali MK, Byun JB, Joun MS (2019) Plastic deformation behaviors of SUS 304 at low and warm temperature and a mathematical model. Paper presented at the Korean society for technology of plasticity, Jeju Island, South Korea, Oct 2019, pp 225–226

    Google Scholar 

  14. Razali MK, Irani M, Joun MS (2019) General modeling of flow stress curves of alloys at elevated temperatures using bi-linearly interpolated or closed-form functions for material parameters. J. Mater. Res. Technol. 8:2710–2720

    Article  CAS  Google Scholar 

  15. Joun MS, Lee SW, Chung JH (1998) Finite element analysis of a multi-stage axisymmetric forging process. Comput Mater Sci 41(1):63–69

    Article  Google Scholar 

  16. Lee MC, Chung SH, Joun MS (2009) Automatic and precise simulation of multistage automatic cold-forging processes by combined analyses of two- and three-dimensional approaches. Int J Adv Manuf Technol 41:1–7

    Article  Google Scholar 

  17. Sun MC, Tzou GY, Zheng LA (2013) Processing animation simulation and FEM analysis of multi-stage cold forging of stainless automotive battery fastener. Ind J Eng Mater Sci 20:219–224

    Google Scholar 

  18. Im CS, Suh SR, Lee MC, Kim JH, Joun MS (1999) Computer aided process design in cold-former forging using a forging simulator and a commercial CAD software. J Mater Process Technol 95:155–163

    Article  Google Scholar 

  19. Joun MS, Chung J, Ahn ST (2009) Macroscopic modelling of metal forming processes by FEM. In: Jinseam media; South Korea, pp 311–335

    Google Scholar 

  20. Lee MC, Joun MS, Lee JK (2007) Adaptive tetrahedral element generation and refinement to improve the quality of bulk metal forming simulation. Finite Elem Anal Des 43:788–802

    Article  Google Scholar 

Download references

Acknowledgments

This work was financially supported by the Ministry of Trade, Industry and Energy (MOTIE) as a part of the Joint R&D project (20003950).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. S. Joun .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Joun, M.S., Razali, M.K., Byun, J.B., Lee, K.H. (2021). Accurate Modelling of Flow Stress of AISI1025 at Room Temperature and Its Application to Precision Forging Simulation. In: Daehn, G., Cao, J., Kinsey, B., Tekkaya, E., Vivek, A., Yoshida, Y. (eds) Forming the Future. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-75381-8_76

Download citation

Publish with us

Policies and ethics