Skip to main content

Introduction to Ceramic Sanitary-Ware Manufacturing

  • Chapter
  • First Online:
Water and Energy Use in Sanitary-ware Manufacturing

Abstract

This chapter analyzes the state of the art in the field of sanitary-ware manufacturing so as the global impact of this industrial sector worldwide. Ceramic industry manufacturing requires a great amount of energy and water. Its sustainability and environmental impact demand an effort to develop more efficient technologies to reduce resources consumption. General ceramic industry has been treated from the energy point of view. There is much research regarding tile manufacturing but few articles or papers regarding sanitary-ware from the perspective of the energy–water nexus management. In this regard, the sanitary-ware production sector presents a defined special map of consumption through the manufacturing process characterized by the levels of temperature and heat demands through the different processes where thermal wastes in some of the sub-processes are very suitable to be profited in other ones allowing for an easy reusing of resources.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. NASA Climate Change (2019) Climate change: vital signs of the planet, 28 May 2019. https://climate.nasa.gov/. Accessed 12 June 2019

  2. European Commission (2016) PRESS RELEASES - Press release - Sustainable Development: EU sets out its priorities, 22 November 2016. http://europa.eu/rapid/press-release_IP-16-3883_en.htm. Accessed 12 June 2019

  3. European Commission (2018) PRESS RELEASES - Press release - 2030 climate and energy goals for a competitive, secure and low-carbon EU economy, 19 February 2018. http://europa.eu/rapid/press-release_IP-14-54_en.htm. Accessed 13 June 2019

  4. Drought and water overuse in Europe (2009) European Environment Agency, 12 February 2009. https://www.eea.europa.eu/media/newsreleases/drought-and-water-overuse-in-europe. Accessed 11 June 2019

  5. Water Scarcity & Droughts in the European Union (2016) Scarcity and droughts, 08 June 2016. http://ec.europa.eu/environment/water/quantity/scarcity_en.htm. Accessed 11 June 2019

  6. European Commission (2012) A blueprint to safeguard Europe’s water resources, 14 November 2012. https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX:52012DC0673. Accessed 13 June 2019

  7. Mezquita A, Monfort E, Ferrer S, Gabaldón-Estevan D (2017) How to reduce energy and water consumption in the preparation of raw materials for ceramic tile manufacturing: dry versus wet route. J Clean Prod 168:1566–1570. https://doi.org/10.1016/j.jclepro.2017.04.082

    Article  Google Scholar 

  8. Bontempi E (2017) A new approach for evaluating the sustainability of raw materials substitution based on embodied energy and the CO2 footprint. J Clean Prod 162:162–169. https://doi.org/10.1016/j.jclepro.2017.06.028

    Article  Google Scholar 

  9. Thollander P, Kimura O, Wakabayashi M, Rohdin P (2015) A review of industrial energy and climate policies in Japan and Sweden with emphasis towards SMEs. Renew Sustain Energy Rev 50:504–512. https://doi.org/10.1016/j.rser.2015.04.102

    Article  Google Scholar 

  10. Bonacina F, Corsini A, De Propris L, Marchegiani A, Mori F (2015) Industrial energy management systems in Italy: state of the art and perspective. Energy Proc. 82:562–569. https://doi.org/10.1016/j.egypro.2015.11.871

    Article  Google Scholar 

  11. Bigerna S, Bollino CA, Micheli S (2016) Renewable energy scenarios for costs reductions in the European Union. Renew Energy 96, Part A:80–90. https://doi.org/10.1016/j.renene.2016.04.024

  12. Schulze M, Nehler H, Ottosson M, Thollander P (2016) Energy management in industry – a systematic review of previous findings and an integrative conceptual framework. J Clean Prod 112, Part 5:3692–3708. https://doi.org/10.1016/j.jclepro.2015.06.060

  13. Sa A, Thollander P, Cagno E (2017) Assessing the driving factors for energy management program adoption. Renew Sustain Energy Rev 74:538–547. https://doi.org/10.1016/j.rser.2017.02.061

    Article  Google Scholar 

  14. Giacone E, Mancò S (2012) Energy efficiency measurement in industrial processes. Energy 38(1):331–345. https://doi.org/10.1016/j.energy.2011.11.054

    Article  Google Scholar 

  15. CERAMIN PROJECT (2009) Energy saving concepts for the European ceramic industry. Intelligent Energy Europe, 31 October 2009. https://ec.europa.eu/energy/intelligent/projects/en/projects/ceramin. Accessed 02 Aug 2018

  16. Akinbode FO (1995) Energy utilization in the clay and pottery processing industries in Nigeria. Energy 20(6):585–587. https://doi.org/10.1016/0360-5442(94)00086-I

    Article  Google Scholar 

  17. Weisser D (2007) A guide to life-cycle greenhouse gas (GHG) emissions from electric supply technologies. Energy 32(9):1543–1559. https://doi.org/10.1016/j.energy.2007.01.008

    Article  Google Scholar 

  18. Reference document on best available techniques in the ceramic manufacturing industry. European Commission, August 2007 (2007). http://eippcb.jrc.ec.europa.eu/reference/BREF/cer_bref_0807.pdf. Accessed 02 Dec 2016

  19. LIFE_ENVIP.pdf (2012). http://ec.europa.eu/environment/life/project/Projects/index.cfm?fuseaction=search.dspPage&n_proj_id=4630&docType=pdf. Accessed 02 Dec 2016

  20. Lv J, Gu F, Zhang W, Guo J (2019) Life cycle assessment and life cycle costing of sanitary ware manufacturing: a case study in China. J Clean Prod 238: https://doi.org/10.1016/j.jclepro.2019.117938

    Article  Google Scholar 

  21. Cuviella-Suárez C, Colmenar-Santos A, Borge-Diez D, López-Rey Á (2018) Management tool to optimize energy and water consumption in the sanitary-ware industry. J Clean Prod 197, Part 1:280–296. https://doi.org/10.1016/j.jclepro.2018.06.195

  22. May G, Stahl B, Taisch M, Kiritsis D (2017) Energy management in manufacturing: From literature review to a conceptual framework. J Clean Prod 1–26

    Google Scholar 

  23. Ceramics - Growth - European Commission Growth, 20 January 2017 (2017). /growth/sectors/raw-materials/industries/non-metals/ceramics_en. Accessed 02 Dec 2016

    Google Scholar 

  24. Growth - European Commission - Publications 2008, 13 October 2008. http://ec.europa.eu/growth/tools-databases/newsroom/cf/itemdetail.cfm?item_id=3440&lang=en&title=FWC-Sector-Competitiveness-Studies—Competitiveness-of-the-Ceramics-Sector. Accessed 02 Dec 2016

  25. Bulletin of Ceramic Spanish Society, 02 March 2004. http://boletines.secv.es/upload/2007013192112.contenido_adicional.pdf. Accessed 02 Dec 2016

  26. Ceramic-industry-roadmap-paving-the-way-to-2050.pdf, 27 November 2012. http://cerameunie.eu/topics/cerame-unie-sectors/cerame-unie/ceramic-industry-roadmap-paving-the-way-to-2050/?media=4249&f=Ceramic%20Roadmap%20to%202050%20EN.pdf. Accessed 02 Dec 2016

  27. Ceramic World Review 114/2015, 18 December 2015. http://www.ceramicworldweb.it/cww-it/magazines/ceramic-world-review-1142015/. Accessed 02 Dec 2016

  28. Ciacco EFS, Rocha JR, Coutinho AR (2017) The energy consumption in the ceramic tile industry in Brazil. Appl Therm Eng 113:1283–1289. https://doi.org/10.1016/j.applthermaleng.2016.11.068

    Article  Google Scholar 

  29. Christos A, Theocharis T (2001) Energy saving technologies in the European ceramic sector: a systematic review - ScienceDirect. Appl Therm Eng 21(12):1231–1249. https://doi.org/10.1016/S1359-4311(01)00006-0

    Article  Google Scholar 

  30. Rehfeldt M, Fleiter T, Toro F (2018) A bottom-up estimation of the heating and cooling demand in European industry. Energy Effic 11(5):1057–1082. https://doi.org/10.1007/s12053-017-9571-y

    Article  Google Scholar 

  31. Ceramic Technology Sanitary-ware, 2010th edn. SACMI IMOLA S.C. (2010)

    Google Scholar 

  32. King AG (2001) Ceramic technology and processing, 1st edn. Andrew, William. Elsevier, xxx

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Carlos Cuviella-Suárez .

Rights and permissions

Reprints and permissions

Copyright information

© 2021 Springer Nature Switzerland AG

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Cuviella-Suárez, C., Borge-Diez, D., Colmenar-Santos, A. (2021). Introduction to Ceramic Sanitary-Ware Manufacturing. In: Water and Energy Use in Sanitary-ware Manufacturing. Green Energy and Technology. Springer, Cham. https://doi.org/10.1007/978-3-030-72491-7_1

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-72491-7_1

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-72490-0

  • Online ISBN: 978-3-030-72491-7

  • eBook Packages: EnergyEnergy (R0)

Publish with us

Policies and ethics