Abstract
Wired drill pipe (WDP) technology is one of the most promising data acquisition technologies in today’s oil and gas industry. For the first time it allows sensors to be positioned along the drill string which enables collecting and transmitting valuable data not only from the bottom hole assembly (BHA), but also along the entire length of the wellbore to the drill floor. The technology has received industry acceptance as a viable alternative to the typical logging while drilling (LWD) method. Recently more and more WDP applications can be found in the challenging drilling environments around the world, leading to many innovations to the industry. Nevertheless most of the data acquired from WDP can be noisy and in some circumstances of very poor quality. Diverse factors contribute to the poor data quality. Most common sources include miscalibrated sensors, sensor drifting, errors during data transmission, or some abnormal conditions in the well, etc. The challenge of improving the data quality has attracted more and more focus from many researchers during the past decade.
This paper has proposed a promising solution to address such challenge by making corrections of the raw WDP data and estimating unmeasurable parameters to reveal downhole behaviors. An advanced data processing method, data validation and reconciliation (DVR) has been employed, which makes use of the redundant data from multiple WDP sensors to filter/remove the noise from the measurements and ensures the coherence of all sensors and models. Moreover it has the ability to distinguish the accurate measurements from the inaccurate ones. In addition, the data with improved quality can be used for estimating some crucial parameters in the drilling process which are unmeasurable in the first place, hence provide better model calibrations for integrated well planning and realtime operations.
Similar content being viewed by others
References
R. F. Spinnler, F. A. Stone. Mud Pulse Logging While Drilling Telemetry System: Design, Development, and Demonstrations, Technical Report BERC/TPR-78/4, Houston, Texas, USA, 1978.
M. J. Jellison, R. Urbanowski, H. Sporker, M. E. Reeves. Intelligent drill pipe improves drilling efficiency, enhances well safety and provides added value. In Proceedings of IADC World Drilling Conference, Dubrovnik, Croatia, 2004.
American Association of Oilwell Drilling Contractory. Along-string pressure, temperature measurements hold revolutionary promise for downhole management. Drilling Contractor, vol. 65, no. 2, pp. 36–40, 2009.
R. Nybø, D. Sui, J. Petersen, J. Froyen, T. A. Jackson, D. Veeningen. Getting the most out of networked drillstrings. In Proceedings of SPE Intelligent Energy International, SPE, Utrecht, The Netherlands, pp. 1–14, 2012.
A. N. Eaton, L. D. R. Beal, S. D. Thorpe, E. H. Janis, C. Hubbell, J. D. Hedengren, R. Nybo, M. Aghito, K. Bjørkevoll, R. El Boubsi, J. Braaksma, G. van og. Ensemble model predictive control for robust automated managed pressure drilling. In Proceedings of SPE Annual Technical Conference and Exhibition, SPE, Houston, USA, pp. 1–16, 2015.
R. A. Shishavan, C. Hubbell, H. Perez, J. Hedengren, D. S. Pixton. Combined rate of penetration and pressure regulation for drilling optimization using high speed telemetry. In Proceedings of SPE Deepwater Drilling and Completions Conference, SPE, USA, pp. 1–16, 2014.
D. S. Pixton, R. A. Shishavan, H. D. Perez, J. D. Hedengren, A. Craig. Addressing UBO and MPD challenges with wired drill pipe telemetry. In Proceedings of SPE/IADC Managed Pressure Drilling and underbalanced Operations Conference and Exhibition, SPE, Madrid, Spain, pp. 1–16, 2014.
R. A. Shishavan, C. Hubbell, H. Perez, J. Hedengren, D. S. Pixton, A. P. Pink. Multivariate control for managed pressure drilling systems using high speed telemetry. In Proceedings of SPE Annual Technical Conference and Exhibition, SPE, Amsterdam, Netherlands, pp. 1–18,2014.
J. D. Hedengren, A. N. Eaton. Overview of estimation methods for industrial dynamic systems. Optimization and Engineering, doi:10.1007/s11081-015-9295-9, 2015.
D. Pixton, A. Craig. Drillstring network 2.0: An enhanced drillstring network based on 100 wells of experience. In Proceedings of IADC/SPE Drilling Conference and Exhibition, SPE, Fort Worth, USA, pp. 1–15, 2014.
S. Shils, R. Teelken, B. Van Burkleo, O. J. Rossa, N. Edwards. The use of wired drillpipe technology in a complex drilling environment increased drilling efficiency and reduced well times. In Proceedings of IADC/SPE Drilling Conference and Exhibition, SPE, Fort Worth, USA, pp. 1–18, 2016.
R. Rommetveit, K. S. Bjørkevoll, S. I. Odegrd, M. Herbert, G. W. Halsey, R. Kluge, T. Korsvold. eDrilling used on ekofisk for real-time drilling supervision, simulation, 3D visualization and diagnosis. In Proceedings of SPE Intelligent Energy Conference and Exhibition, SPE, Amsterdam, The Netherlands, pp. 1–14, 2008.
K. R. Zhao, D. Sui. Drilling data quality control via wired drill pipe technology. In Proceedings of the 34th Chinese Control Conference, IEEE, Hangzhou, China, pp. 7883–7888, 2015.
G. M. Stanley, R. S. H. Mah. Observability and redundancy in process data estimation. Chemical Engineering Science, vol. 36, pp. 259–272, 1981.
T. Amand, G. Heyen, B. Kalitventzeff. Plant monitoring and fault detection: Synergy between data reconciliation and principal component analysis. Computers and Chemical Engineering, vol. 25, no. 4–6, pp. 501–507, 2001.
G. M. Stanley, R. S. H. Mah. Estimation of flows and temperatures in process networks. AIChE Journal, vol. 23, no. 5, pp. 642–650, 1977.
I. N. Almeida, P. D. Antunes, F. O. C. Gonzalez, R. A. Yamachita, A. Nascimento, J. L. Goncalves. A review of telemetry data transmission in unconventional petroleum environments focused on information density and reliability. Journal of Software Engineering and Applications, vol. 8, pp. 455–462, 2015.
K. Solem. The Impact of Wired Drill Pipe on the Martin Linge Field, Master dissertation, University of Stavanger, Norway, 2015.
J. E. Gravdal, R. J. Lorentzen, R. W. Time. Wired drill pipe telemetry enables real-time evaluation of kick during managed pressure drilling. In Proceedings of SPE Asia Pacific Oil and Gas Conference and Exhibition, SPE, Brisbane, Australia, pp. 1–20, 2010.
C. J. Coley, S. T. Edwards. The use of along string annular pressure measurements to monitor solids transport and hole cleaning. In Proceedings of IADC/SPE Drilling Conference, SPE, Amsterdam, The Netherlands, pp. 1–35, 2013.
J. Rasmus, A. Dorel, T. Azizi, A. David, E. Duran, H. Lopez, G. Aguinaga, J. C. Beltran, A. Ospino, E. Ochoa. Utilizing wired drill pipe technology during managed pressure drilling operations to maintain direction control, constant bottom-hole pressures, and well-bore integrity in a deep, ultra-depleted reservoir. In Proceedings of IADC/SPE Drilling Conference, SPE, Amsterdam, The Netherlands, pp. 1–19, 2013.
O. N. Stamnes. Nonlinear Estimation with Applications to Drilling, Ph. D. dissertation, NTNU, Trondheim, 2011.
J. F. Kenney, E. S. Keeping. Linear regression and correlation. Mathematics of Statistics, 3rd ed., J. F. Kenney, Ed., Princeton, USA: Van Nostrand, pp. 252–285, 1962.
P. R. Bevington, K. D. Robinson. Data Reduction and Error Analysis for the Physical Sciences, 3rd ed., New York, USA, USA: McGraw Hill, 2003.
O. Baris, L. Ayala, W. W. Robert. Numerical modeling of foam drilling hydraulics. The Journal of Engineering Research, vol.4, no. 1, pp. 103–119, 2007.
E. Karstad. Time-dependent Temperature Behavior in Rock and Borehole, Ph. D. dissertation, University of Stavanger, Norway, 1999.
M. Zamora, S. Roy, K. S. Slater, J. C. Troncosco. Study on the volumetric behavior of base oils, brines, and drilling fluids under extreme temperatures and pressures. SPE Drilling and Completion, vol. 28, no. 3, pp. 278–288, 2013.
H. J. Ramey Jr. Wellbore heat transmission. SPE Journal of Petroleum Technology, vol. 14, no. 4, pp. 427–435, 1962.
J. Hagoort. Rameys wellbore heat transmission revisited. SPE Journal, vol. 9, no. 4, pp. 465–474, 2004.
C. S. Kabir, A. R. Hasan, G. E. Kouba, M. Ameen. Determining circulating fluid temperature in drilling, workover, and well control operations. SPE Journal of Petroleum Technology, vol. 11, no. 2, pp. 74–79, 1996.
E. Kárstad, B. S. Aadnoy. Analysis of temperature measurements during drilling. In Proceedings of SPE Annual Technical Conference and Exhibition, SPE, San Antonio, USA, pp. 381–391, 1997.
M. B. Villas Boas. Temperature profile of a fluid flowing within a well. In Proceedings of SPE Latin America Petroleum Engineering Conference, SPE, Rio de Janeiro, Brazil, 1990.
W. H. McAdams. Heat Transmission, 3rd ed., New York, USA: McGraw-Hill, 1954.
C. F. Colebrook, C. M. White. Experiments with fluid friction in roughened pipes. In Proceedings of the Royal Society of London, Series A, Mathematical and Physical Sciences, vol.161, no. 906, pp. 367–381, 1937.
A. Whittaker. Theory and applications of drilling fluid hydraulics. The EXLOG Series of Petroleum Geology and Engineering Handbooks, Netherlands: Springer, 1985.
J. D. Hedengren, R. A. Shishavan, K. M. Powell, T. F. Edgar. Nonlinear modeling, estimation and predictive control in APMonitor. Computers and Chemical Engineering, vol. 70, pp. 133–148, 2014.
O. N. Stamnes, J. Zhou, G. O. Kaasa, O. M. Aamo. Adaptive observer design for the bottomhole pressure of a managed pressure drilling system. In Proceedings of the 47th Conference on Decision and Control, IEEE, Cancun, pp. 2961–2966, 2008.
Acknowledgements
This work is supported by University of Stavanger, Norway. The authors wish to thank SINTEF, the Center for Integrated Operations in the Petroleum Industry and the management of National Oilwell Varco IntelliServ for their contribution and support in publishing this paper.
Author information
Authors and Affiliations
Corresponding author
Additional information
Recommended by Associate Editor Dong-Hua Zhou
Dan Sui received the Ph.D. degree in mechanical engineering from National University of Singapore, in 2006. She is an associated professor at Department of Petroleum Engineering, University of Stavanger, Norway. She has then worked as a researcher at Norweigian University of Science and Technology and SINTEF, Norway.
Her research interests include drilling, new energy production and modelling.
Olha Sukhoboka received the M. Sc. degree in mining (well drilling) from the Ivano-Frankivsk National Technical University of Oil and Gas, Ukraine in 2012. She is currently a Ph. D. degree candidate at the Department of Petroleum Engineering, University of Stavanger, Norway. She is a member of SPE (society of petroleum engineers).
Her research interests include investigation of the temperature and pressure impact on the drilling fluid properties, as well as modelling of the temperature dependent drilling parameters.
Bernt Sigve Aadnøy received the B. Sc. degree in mechanical engineering from the University of Wyoming, USA in 1978, the M. Sc. degree in control engineering from the University of Texas, USA in 1979, and the Ph.D. degree in geomechanics from the Norwegian Institute of Technology, Norway in 1987. He is a professor of petroleum engineering at the University of Stavanger, Norway. He holds a mechanical engineering degree from Stavanger technology, Norway. Before going to academia, he worked for Phillips Petroleum, Rogaland Research, Statoil and Saga Petroleum. He has published more than 200 papers, mostly on rock mechanics and well technology but also in reservoir engineering, production and automation, and holds 10 patents. He is the author of several books such as Mechanics of Drilling, Modern Well Design, Petroleum Rock Mechanics, and is technical editor for several journals. He was the recipient of the 1999 SPE Drilling Engineering Award, is a 2015 SPE (society of petroleum engineers)/AIME (the American institute of mining and metallurgical engineers) honorary member and a 2015 SPE distinguished member.
His research interests include drilling engineering, control engineering, mechanical engineering, modeling and simulation and new drilling technology applications.
Rights and permissions
About this article
Cite this article
Sui, D., Sukhoboka, O. & Aadnøy, B.S. Improvement of Wired Drill Pipe Data Quality via Data Validation and Reconciliation. Int. J. Autom. Comput. 15, 625–636 (2018). https://doi.org/10.1007/s11633-017-1068-9
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11633-017-1068-9