Skip to main content
Log in

Computer-aided cooling curve thermal analysis of near eutectic Al–Si–Cu–Fe alloy

Effect of silicon modifier/refiner and solidification conditions on the nucleation and growth of dendrites

  • Published:
Journal of Thermal Analysis and Calorimetry Aims and scope Submit manuscript

Abstract

The effects of bismuth (Bi), antimony (Sb) and strontium (Sr) additions on the characteristic parameters of the evolution of aluminium dendrites in a near eutectic Al–11.3Si–2Cu–0.4Fe alloy during solidification at different cooling rates (0.6–2 °C) were investigated by computer-aided cooling curve thermal analysis (CA-CCTA). Nucleation temperature (\( T_{\text{N}}^{{\alpha {\text{ - Al}}}} \)) is defined with a new approach based on second derivative cooling curve. The results showed that \( T_{\text{N}}^{{\alpha {\text{ - Al}}}} \) increased with increasing cooling rate but both the growth temperature (\( T_{\text{G}}^{{\alpha {\text{ - Al}}}} \)) and the coherency temperature (T DCP) decreased. Increase in the temperature difference for dendrite coherency (\( T_{\text{N}}^{{\alpha {\text{ - Al}}}} - T_{\text{DCP}} \)) with increasing cooling rate indicate a wider range of temperature before the dendrite can impinge on each other and higher fraction solid (\( f_{\text{S}}^{\text{DCP}} \)). Additions of Bi, Sb and Sr to the base alloy produced only a minor effect on \( T_{\text{N}}^{{\alpha {\text{ - Al}}}} \). Additions of Bi and Sb resulted in an increase in fraction solid and an increase of 30 % in the value of \( T_{\text{N}}^{{\alpha {\text{ - Al}}}} \, - \,T_{\text{G}}^{{\alpha {\text{ - Al}}}} \) to almost 13 °C.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Khan MN, Aljarrah M, Wood JT, Medraj M. The effect of cooling rate on thermophysical properties of magnesium alloys. J Mater Res. 2011;26(8):974–82.

    Article  CAS  Google Scholar 

  2. Doheim MA, Omran AM, Abdel-Gwad A, Sayed GA. Evaluation of Al–Ti–C master alloys as grain refiner for aluminium and its alloys. Metall Mater Trans A. 2011;42:2862–7.

    Article  CAS  Google Scholar 

  3. Vinod Kumar GS, Murty BS, Chakraborty M. Grain refinement response of LM25 alloy towards Al–Ti–C and Al–Ti–B grain refiners. J Alloys Compd. 2009;472:112–20.

    Article  Google Scholar 

  4. Yuan L, Chao D, Yan-xiang L. Grain refining mechanism of Al–3B master alloy on hypoeutectic Al–Si alloys. Trans Nonferrous Met Soc China. 2011;21:1435–40.

    Article  CAS  Google Scholar 

  5. Sigworth GK, Kuhn TA. Grain refinement of aluminium casting alloys. AFS Trans. 2007;07-067(2):1–12.

    Google Scholar 

  6. Yu L, Liu X, Wang Z, Bian X. Grain refinement of A356 alloy by AlTiC/AlTiB master alloys. Mater Sci. 2005;40:3865–7.

    Article  CAS  Google Scholar 

  7. Sreeja Kumari SS, Pillai RM, Pai BC. Structure and properties of calcium and strontium treated Al–7Si–0.3Mg alloy: a comparison. J Alloys Compd. 2008;460:472–7.

    Article  Google Scholar 

  8. Timple M, Wanderka N, Schlesiger R, Yamamoto T, Lazarev N, Isheim D, Schmitz G, Matsumura S, Banhart J. The role of strontium in modifying aluminium–silicon alloys. Acta Mater. 2012;60:3920–8.

    Article  Google Scholar 

  9. Prukkanon W, Srisukhumbowornchai N, Limmaneevichitr C. Modification of hypoeutectic Al–Si alloys with scandium. J Alloys Compd. 2009;477:454–60.

    Article  CAS  Google Scholar 

  10. Hegde S, Prabhu KN. Modification of eutectic silicon in Al–Si alloys. J Mater Sci. 2008;43(9):3009–27.

    Article  CAS  Google Scholar 

  11. Riddle YW, Makhlouf MM. Characterizing solidification by nonequilibrium thermal analysis. In: Kaplan HI, editor. Magnesium technology 2003. San Diego: TMS; 2003. p. 101–6.

    Google Scholar 

  12. Emadi D, Whiting LV, Nafisi S, Ghomashchi R. Application of thermal analysis in quality control of solidification process. J Therm Anal Calorim. 2005;81:235–42.

    Article  CAS  Google Scholar 

  13. Robles Hernández FC, Sokolowski JH. Thermal analysis and microscopical characterization of Al–Si hypereutectic alloys. J Alloys Compd. 2006;419:180–90.

    Article  Google Scholar 

  14. Canales AA, Talamantes-Silva J, Gloria D, Valtierra S, Colás R. Thermal analysis during solidification of cast Al–Si alloys. Thermochim Acta. 2010;510:82–7.

    Article  CAS  Google Scholar 

  15. Bäckerud L, Chai G, Tamminen J. Foundry alloys. In: Solidification characteristics of aluminium alloys, vol 2. Stockholm: AFS/Skanaluminium; 1990.

  16. Shabestari SG, Malekan M. Assessment of the effect of grain refinement on the solidification characteristics of 319 aluminium alloy using thermal analysis. J Alloys Compd. 2010;492:134–42.

    Article  CAS  Google Scholar 

  17. Shabestari SG, Ghodrat S. Assessment of modification and formation of intermetallic compounds in aluminium alloy using thermal analysis. Mater Sci Eng A. 2007;467:150–8.

    Article  Google Scholar 

  18. Liang SM, Chen RS, Blandin JJ, Suery M, Han EH. Thermal analysis and solidification pathways of Mg–Al–Ca system alloys. Mater Sci Eng A. 2008;480:365–72.

    Article  Google Scholar 

  19. Malekan M, Shabestari SG. Effect of grain refinement on the dendrite coherency point during solidification of the A319 aluminium alloy. Metall Mater Trans A. 2009;40(13):3196–203.

    Article  Google Scholar 

  20. Malekan M, Shabestari SG. Computer-aided cooling curve thermal analysis used to predict the quality of aluminium alloys. J Therm Anal Calorim. 2011;103:453–8.

    Article  CAS  Google Scholar 

  21. Gloria ID. Control of grain refinement of AI–Si alloys by thermal analysis in Department of Mining and Metallurgical Engineering. Montreal: McGill University; 1999.

    Google Scholar 

  22. Gowri S. Comparison of thermal analysis parameters of 356 and 359 alloys. AFS Trans. 1994;94–29:503–8.

    Google Scholar 

  23. Shabestari SG, Malekan M. Thermal analysis study of the effect of the cooling rate on microstructure and solidification parameters of 319 aluminium alloy. Can Metall Q. 2005;44(3):305–12.

    Article  CAS  Google Scholar 

  24. Dobrzański LA, Maniara R, Sokołowski J, Kasprzak W. Effect of cooling rate on the solidification behavior of AC AlSi7Cu2 alloy. J Mater Process Technol. 2007;191:317–20.

    Article  Google Scholar 

  25. Veldman NLM, Dahle AK, StJohn DH, Arnberg L. Dendrite coherency of Al–Si–Cu alloys. Metall Mater Trans A. 2001;32:147–55.

    Article  Google Scholar 

  26. MacKay RI, Djurdjevic MB, Sokołowski JH. Effect of cooling rate on fraction solid of metallurgical reactions in 319 alloy. AFS Trans. 2000;00–25:521–30.

    Google Scholar 

  27. Farahany S, Ourdjini A, Idris MH. The usage of computer-aided cooling curve thermal analysis to optimize eutectic refiner and modifier in Al–Si alloys. J Therm Anal Calorim. 2012;109(1):105–11.

    Article  CAS  Google Scholar 

  28. Knuutinen A, Nogita K, McDonald SD, Dahle AK. Modification of Al–Si alloys with Ba, Ca, Y and Yb. Light Metals. 2001;1:229–40.

    Article  Google Scholar 

  29. Emadi D, Whiting LV. Determination of solidification characteristics of Al–Si alloys by thermal analysis. AFS Trans. 2002;110(02–033):285–96.

    CAS  Google Scholar 

  30. Kierkus WT, Sokołowski JH. Recent advances in CCA: a new method of determining baseline equation. AFS Trans. 1999;99–66:161–7.

    Google Scholar 

Download references

Acknowledgments

The authors would like to thank Universiti Teknologi Malaysia for the provision of research facilities and the ministry of higher education (MOHE) for financial support under the GUP vote 02H17.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Farahany.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Farahany, S., Ourdjini, A., Idris, M.H. et al. Computer-aided cooling curve thermal analysis of near eutectic Al–Si–Cu–Fe alloy. J Therm Anal Calorim 114, 705–717 (2013). https://doi.org/10.1007/s10973-013-3005-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10973-013-3005-7

Keywords

Navigation