Abstract
The forming of automobile sheet metal parts in a draw die consists of clamping a blank by binders to form a binder wrap and drawing the blank into the final part. This paper proposes a numerical method to calculate the binder wrap. A blank is composed of two regions: the contact region with the die face and the noncontact region of the die cavity. In this study, surface boundary condition is suggested for calculating the configuration of the binder wrap. Surface boundary condition means that the three-dimensional geometric data of the die face are used as the base for the displacement boundary condition of the finite-element analysis. To verify the validity of the proposed method, the binder wraps of complicated automobile parts, including a front fender and a trunk lid, are analyzed.
Similar content being viewed by others
References
I. Okamoto, A. Takahashi, H. Sugiura, T. Hiramatsu, N. Yamada, and T. Mori, Computer Aided Design and Evaluation System for Stamping Dies in Toyota, Proc. SAE Conference, SAE, Feb 29-Mar 4, 1989, p 579–589
I.D. Faux and M.J. Pratt,Computational Geometry for Design and Manufacturing, E. Harwood, Ltd., England, 1979
G. Jun, Y.J. Yoo, and J.W. Lee, Development of KIA Die Face CAD/CAE System,Trans. KSAE, Vol 12 (No. 5), 1990, p 14–18
S.C. Tang, Computational Prediction of the Deformed Shape of a Draw Blank during the Binder-Wrap Stage,J. Appl. Met. Work., Vol 1 (No. 3), 1980, p 22–29
S.C. Tang, Verification and Applications of a Binder Wrap Analysis,Computer Modeling of Sheet Metal Forming Process, N.M. Wang and S.C. Tang, Ed., TMS, 1986, p 193–203
S.C. Tang, “Elasto-Plastic and Large Deflection Analysis of Thin Shell by the Flow Theory of Plasticity,” Paper No. 770590, SAE Publication P-71, Society of Automotive Engineers, 1977
N.K. Mital, Prediction of Binder Wrap in Sheet Metal Stamping Using Finite Element Method,Proc. Int. Conf. Computer in Engineering, American Society of Mechanical Engineers, 1983,p71–77
K.K. Chen, A New Finite Element Method for Binder Wrap Calculation,J. Mater. Shaping Technol., Vol 5, 1987, p 107–116
K.K. Chen, Evaluation of a Finite Element for Calculation Binder Wrap Surfaces in Sheet Metal Forming Analysis,Finite Elem. Anal. Des., Vol 5, 1989, p 57–71
I.D. Faux,Computational Geometry for Design and Manufacture, M.J. Pratt, 1979
P.K. Scherrer and B.M. Hillberry, Determining Distance to a Surface Represented in Piecewise Fashion with Surface Patches,Comput.-Aided Des., Vol 10 (No. 5), 1978, p 320–324
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Song, I.S., Yoo, D.J., Yoon, J.W. et al. Finite-element analysis and design of binder wraps for automobile sheet metal parts using surface boundary condition. JMEP 4, 593–598 (1995). https://doi.org/10.1007/BF02649592
Published:
Issue Date:
DOI: https://doi.org/10.1007/BF02649592