Abstract
Purified water used in product formulation, cleaning, and cooling operations has evolved from a process fluid to an essential raw material. Levels of biological and abiological contaminants which were undetectable five years ago are now regarded as unacceptable for many products and processes. While recent advances in analytical chemistry and fine particle physics have resulted in dramatic reductions in abiological contaminants, biological contamination of purified waters used in these critical industries remains a significant challenge to future product development. In the semiconductor industry, 1 pm and smaller line-width devices are subject to fatal defects as a result of bacteria present in “ultrapure water.” Active ingredient degradation and pyrogen contamination of heat labile biological and medical devices have been linked to purified water contamination. The extent of bacterial growth and biofilm formation in 18 MOhmcm waters is a function of materials selection, systems design, and preventative maintenance protocol Limiting essential growth factors — C, N, P, S, trace elements, light — in purified water systems is an important key to the control of biological contamination. Development of on-line, real time biofouling detection systems is currently underway. These evolving systems, which include supercritical fluid extraction of signature biomarkers and electrochemical impedance spectroscopy should provide insight into conditions pro-moting the development of fouling biofilms. Future applications of novel detection and treatment systems will include advanced life support systems such as those found on the space station.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Yang M, Tolliver DL (1989) Ultrapure water particle monitoring for advanced semiconductor manufacturing. J. Environ. Sci. July/August, 35–42
Mittelman MW, Geesey GG (1987) Biological fouling of industrial water systems: a problem solving approach. Water Micro Associates, San Diego
Morita RY (1985) Starvation and miniaturization of heterotrophs, with special emphasis on maintenance of the starved viable state. In: Fletcher M, Floodgate G (eds) Bacteria in the natural environments: the effect of nutrient conditions, Society for General Microbiology, London; 111–130
Novitsky TJ (1984) Monitoring and validation of high purity water systems with the Limulus amebocyte lysate test for pyrogens. Pharm. Engin. 4, 21–33
Reasoner DJ, Geldreich EE (1985) New medium for the enumeration and subculture of bacteria from potable water. Appl. Environ. Microbiol. 49, 1–7
Anderson RL, Bland LA, Favero MS, McNeil MM, Davis BJ, Macke] DC, Gravelle CR (1985) Factors associated with Pseudomonas pickettii intrinsic contamination of commercial respiratory solutions marketed as sterile. Appl. Environ. Microbiol. 50, 1343–1348
Christian DA, Meltzer TH (1986) The penetration of membranes by organism grow-though and its related problems. Ultrapure Water 3, 39–44
Howard G, Duberstein R (1980) A case of penetration of 0.2 gm-rated membrane filters by bacteria. J. Parent. Drug Assoc. 34, 95–102
Simonetti JA, Schroeder HG (1984) Evaluation of bacterial grow-through. J. Environ. Sci. 27, 27–32
Mittelman MW (1986) Biological fouling of purified water systems: part III, Treatment. Microcontamination 4(1); 30–40; 70
Wilson LA, Schlitzer, Ahearn DG (1981) Pseudomonas corneal ulcers associated with soft contact lens wear. Am. J. Ophthalmol. 92, 546–554
Michels DL (1981) Validation and control of deionized water systems. FDA Abstracts August.
Novitsky TJ, Schmidt-Gengenbach J, Remillard JF (1986) Factors affecting recovery of endotoxin adsorbed to container surfaces. J. Parent. Sci. Technol. 40, 284–286
Roberts C (1988) Direct detection and enumeration of Mycobacteria in disinfectants by epifluorescence microscopy. Abs. Ann. Meet. Amer. Soc. Microbiol., May 8–13, Miami Beach, Florida.
Klein E, Pass Ted, Harding GB, Wright R, Million C (1990) Microbial and endotoxin contamination of water and dialysate in the central United States. Artificial Organs 14 (2), 85–94
Murphy JJ, Bland LA, Davis BJ, Maxey RW, Light A, Favero MS, Solomon SL (1987) Pyrogenic reactions associated with high-flux hemodialysis. ICAAC Abstract 27: 109
Dial F, Chu T (1987) The effect of high bacteria levels with low TOC levels on bipolar transistors: a case study. Proceedings of the 67th annual Semiconductor Pure Water Conference, January, San Jose, CA; 178–193
Craven RA, Ackerman AJ,, Tremont PL (1986) High purity water technology for silicon wafer cleaning in VLSI production. Microcontamination 4 (11), 1421
Eisenmann DE, Ebel CJ (1988) Sulfuric acid and DI point of use particle counts and resultant silicon wafer FM levels. Proceedings of the 9th annual meeting of the Institute For Environmental Sciences (ICCS), September 26–30, Los Angeles; 547559
Poirier SJ (1985) The new role of TOC analysis in pure water system management. Proceedings of the 4th annual Semiconductor Pure Water Conference, January, San Francisco; 197–210
Harned W (1986) Bacteria as a particle source in wafer processing equipment. J. Environ. Sci. 24 (3), 33
Crooke M, Lutsch AGK (1976) Process evaluation of high packing density semiconductor logic circuits by a scanning electron microscope. Proc. Electron Microscopy Soc. Southern Africa ann. conf., December, Johannesburg
Stoecker JG, Pope DH (1986) Study of biological corrosion in high temperature demineralized water. Paper no. 126, Proc. Nat. Assoc. Corr. Engineers ann. meeting, NACE Publications, Houston, TX
Ishida Y, Kadota H (1981) Growth patterns and substrate requirements of naturally occurring obligate oligotrophs. Microb. Ecol. 7, 123–130
Novitsky JA, Morita RY (1978) Possible strategy for the survival of marine bacteria under starvation conditions. Mar. Biol. 48, 289–295
Tabor PS, Ohwada K,, Colwell RR (1981) Filterable marine bacteria found in the deep sea: distribution, taxonomy, and response to starvation. Microb. Ecol. 7, 67–83
Marshall KC (1988) Adhesion and growth of bacteria at surfaces in oligotrophic environments. Can. J. Microbiol. 34, 503–506
Johnston PR, Burt SC (1976) Bacterial growth in charcoal filters. Filtr. Sep. 13, 240–244
Collentro WV (1986) Pretreatment part II: activated carbon filtration. Ultrapure Water 3 (3), 39–44
Ridgway HF, Rogers DM,, Argo DG (1986) Effect of surfactants on the adhesion of mycobacteria to reverse osmosis membranes. Proc. semiconductor pure water conf., January, San Francisco; 133–164
Flemming HC (1987) Microbial growth on ion exchangers. Wat. Res. 21, 745–756
Youngberg DA (1985) Sterilizing storage tanks in a pure water system. Ultrapure Water 2 (4), 45
Meltzer TH (1987) Filtration in the Pharmaceutical Industry. Marcel Dekker, New York, 493–544
Mittelman MW, White DC (1989) The role of biofilms in bacterial penetration of microporous membranes. Proc. Pharm. Technol. meetings, September 18–20, Philadelphia; 211–221
LeChevallier MW, Cawthon CD, Lee RG (1988) Factors promoting survival of bacteria in chlorinated water supplies. Appl. Environ. Microbiol. 54, 649–654
Wolf H, Schoppmann H (1989) Streptomycetes can grow through small filter capillaries. FEMS Microbiol. Lett. 57, 259–264
Code of Federal Regulations (1987) Guidelines on sterile drug products produced by aseptic processing. 21 CFR 10.90, June.
Health Industry Manufacturers Association (1982) Microbiological evaluation of filters for sterilizing liquids. HIMA 3(4), Washington, DC
American Society for Testing and Materials (1983) Bacterial retention of membranes utilized for liquid filtration. ASTM F838–83, Philadelphia
Mittelman MW, Nivens DE, Low C, White DC (1990). Differential adhesion, activity, and carbohydrate:protein ratios of Pseudomonas atlantica monocultures attaching to stainless steel in a linear shear gradient. Microb. Ecol. 19, 269–278
Characklis WG (1990) Biofilm processes. In: Characklis WG, Marshall KC (eds) Biofilms. John Wiley, New York; 195–231
Goldberg ED (1986) TBT, an environmental dilemma. Environment 28 (8), 17–20
Absolom DR, Lamberti FV, Policova Z, Zingg W, van Oss C,, Neumann AW (1983) Surface thermodynamics of bacterial adhesion. Appl. Environ. Microbiol. 46, 90–97
Baier RE, Shafrin EG, Zisman WA (1968) Adhesion: mechanisms that assist or impede it. Science 162, 1360–1363
Rosenberg M, Kjelleberg S (1987) Hydrophobic interactions: role in bacterial adhesion. In: Marshall KC (ed), Advances in microbial ecology, vol 9, Plenum Press, New York; 353–393
Sauer RL (1981) The potable water. NASA STS-1 Technical Report No. N82–15711 06–51, 63–66
Powitz RW, Hunter J (1985) Design and performance of single-lamp, high-flow ultraviolet disinfectors. Ultrapure Water 2 (1), 32–34
Wyatt PJ (1973) Differential light scattering techniques for microbiology. In: Norris JR, Ribbons DW (eds) Methods in microbiology. Vol 8, Academic Press, New York; 183
Wyatt PJ (1973) Differential light scattering techniques for microbiology. In: Norris JR, Ribbons DW (eds) Methods in microbiology. Vol 8, Academic Press, New York; 183
Dalterio RA, Nelson WH, Britt D, Sperry JF (1987) An ultraviolet (242 nm excitation) resonance Raman study of live bacterial components. Appl. Spectrosc. 41, 417–422
Nichols PD, Henson JM, Guckert JB, Nivens DE, White DC (1985) Fourier transform-infrared spectroscopic methods for microbial ecology: analysis of bacteria, bacteria-polymer mixtures, and biofilms. J. Microb. Meth. 4, 79–94
White, DC, Jack RF, Dowling NJE, Franklin MJ, Nivens DE, Brooks S, Mittelman MW, Vass AA, Isaacs HS (1990) Microbially influenced corrosion of carbon steel. Proc. Nat. Assoc. Corros. Engineers ann meet., April, Las Vegas
Dowling NJE, Stansbury EE, White DC, Borenstein SW, Danko JC (1989) On-line electrochemical monitoring of microbially induced corrosion. In: Kucubam GJ (ed) Microbial corrosion: 1988 workshop proceedings, Electric Power Research Institute, Palo Alto, CA (report EPRI R-6345;8000–26); 5–17
Deakin MR, Buttry DA (1989) Electrochemical applications of the quartz crystal microbalance. Anal. Chem. 61, 1147–1154
Novitsky TJ (1987) Bacterial endotoxins (pyrogens) in purified waters. In: Mittelman MW, Geesey GG (eds) Biological fouling of industrial water systems: a problem solving approach. Water Micro Associates, San Diego; 77–96
White DC, Mittelman MW (1989) Detection of endotoxins of gram negative bacteria, United States Patent Application (pending )
Parker JH, Smith GA, Fredrickson HL, Vestal JR, White DC (1982) Sensitive assay, based on hydroxy-fatty acids from lipopolysaccharide lipid A for gram negative bacteria in sediments. Appl. Environ. Microbiol. 44, 1170–1177
White DC (1986) Assessment of marine biofouling formation, succession, and metabolic activity. In: Thompson, MF et al (eds) Marine biodeterioration, advanced techniques applicable to the Indian Ocean, Oxford and IBH Publishing, New Delhi
White DC (1988) Validation of quantitative analysis for microbial biomass, community structure, and metabolic activity. Adv. Limnol. 31. 1–18
Ridgway HF, Justice CA, Whittaker C, Argo DG, Olsen BH (1984) Biofilm fouling of RO membranes - its nature and effect on treatment of water for reuse. J. Am. Water Works Assoc. 76, 94–102
Wolfe RL, Ward NR, Olsen BH (1988) Inorganic chloramines as drinking water disinfectants: a review. J. Am. Water. Works Assoc. 76 (5), 74–88
Mittelman MW (1986) Trends in the detection and control of biological fouling in purified water systems. Ultrapure Water 3 (6), 22–23
Nebel C, Nebel T (1984) Ozone: the process water sterilant. Pharm. Manufact. 1 (2), 16–22
Block SS (1983) Disinfection, sterilization, and preservation, Lea & Febiger, Philadelphia
Costerton JW (1983) United States Patent No. 4, 419, 248
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 1991 Springer-Verlag Berlin Heidelberg
About this paper
Cite this paper
Mittelman, M.W. (1991). Bacterial Growth and Biofouling Control in Purified Water Systems. In: Flemming, HC., Geesey, G.G. (eds) Biofouling and Biocorrosion in Industrial Water Systems. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-76543-8_7
Download citation
DOI: https://doi.org/10.1007/978-3-642-76543-8_7
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-642-76545-2
Online ISBN: 978-3-642-76543-8
eBook Packages: Springer Book Archive