Skip to main content

Computation of Mechanical Properties of Parts Manufactured by Fused Deposition Modeling Using Finite Element Method

  • Conference paper
  • First Online:
Book cover 10th International Conference on Soft Computing Models in Industrial and Environmental Applications

Part of the book series: Advances in Intelligent Systems and Computing ((AISC,volume 368))

Abstract

The paper focuses on a problem of evaluation of strength of products manufactured using Fused Deposition Modelling technology. The presented research was aimed at developing a method for computation of deformation and stresses in any product manufactured using FDM technology, with consideration of important, strength-affecting process parameters. Finite Element Method calculations were realized using digital CAD models of the products, obtained by simulation of FDM process in a virtual environment. These models represent the macrostructure of additively manufactured elements. Results of calculations for sample geometries were verified by experimental studies. The obtained results are mostly correct, changes in approach are needed to make the computations possible to be performed in shorter time and with better results.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Chua CK, Leong KF, Lim CS (2010) Rapid prototyping: principles and applications. World Scientific Publishing Co. Pte. Ltd., Singapore, pp 25–35. doi: 10.1142/9789812778994_0002

  2. Bellini A, Guceri S (2003) Mechanical characterization of parts fabricated using fused deposition modeling. Rapid Prototyping J 9:252–264. doi:10.1108/13552540310489631

    Article  Google Scholar 

  3. Górski F, Kuczko W, Wichniarek R (2013) Influence of process parameters on dimensional accuracy of parts manufactured using Fused deposition modelling technology. Adv Sci Technol Res J 19(7):27–35. doi: 10.5604/20804075.1062340

  4. Bagsik A, Schöppner V (2011) Mechanical properties of fused deposition modeling parts manufactured with ULTEM*9085”. In: Proceedings of ANTEC 2011, Boston

    Google Scholar 

  5. Ahn SH, Montero M, Odell D et al (2001) Material characterization of fused deposition modeling (FDM) ABS by designed experiments. In: Proceedings of rapid prototyping and manufacturing conference, SME 2001

    Google Scholar 

  6. Ahn SH, Montero M, Odell D et al (2002) Anisotropic material properties of fused deposition modeling (FDM) ABS. Rapid Prototyping J 8(4):248–257. doi:10.1108/13552540210441166

    Article  Google Scholar 

  7. Ahn SH, Baek C, Lee S et al (2003) Anisotropic tensile failure model of rapid prototyping parts—fused deposition modeling (FDM). Int J Modern Phys B 17(8–9). doi: 10.1142/S0217979203019241

  8. Górski F, Wichniarek R, Andrzejewski J (2012) Influence of part orientation on strength of ABS models manufactured using fused deposition modeling technology. Polym Process 9:428–435

    Google Scholar 

  9. Giannatsis J, Sofos K, Canellidis V et al (2011) Investigating the influence of build parameters on the mechanical properties of FDM parts. In: Proceedings of the 5th international conference on advanced research in virtual and rapid prototyping, Leiria, Portugal, 28.09–1.10 2011, pp 525–529. doi: 10.1201/b11341-85

  10. Sun Q, Rizvi GM, Bellehumeur CT et al (2008) Effect of processing conditions on the bonding quality of FDM polymer filaments. Rapid Prototyping J 14(2):72–80. doi: 10.1108/13552540810862028

  11. Es-Said OS, Foyosa J, Noorania R et al (2000) Effect of layer orientation on mechanical properties of rapid prototyped samples. Mater Manuf Process 15. 10.1080/10426910008912976

  12. Sood AK, Ohdar RK, Mahapatra SS (2012) Experimental investigation and empirical modeling of FDM process for compressive strength improvement. J Adv Res 3(1):81–90. doi:10.1016/j.jare.2011.05.001

    Article  Google Scholar 

  13. Pandey PM, Reddy NV, Dhande SG (2006) Part deposition orientation studies in layered manufacturing. J Mater Process Technol 185(1–3):125–131. doi:10.1016/j.jmatprotec.2006.03.120

    Google Scholar 

  14. Lee CS, Kim SG, Kim HJ et al (2007) Measurement of anisotropic compressive strength of rapid prototyping parts. J Mater Process Technol 187–188:627–630. doi:10.1016/j.jmatprotec.2006.11.095

    Article  Google Scholar 

  15. Hyer MW (2009) Stress analysis of fiber-reinforced composite materials. DEStech Publications, Inc

    Google Scholar 

  16. Hambali RH, Celik HK, Smith PC et al (2010) Effect of build orientation on FDM parts: a case study for validation of deformation behaviour by FEA. IN: Proceedings of iDECON 2010—international conference on design and concurrent engineering, Universiti Teknikal Malaysia Melaka, Melaka 2010, pp 224–228

    Google Scholar 

  17. Gajdos I, Slota J, Spisak E (2008) Visualisation of FDM prototypes. In: International conference of additive technologies—iCAT 2008, 17-17.08.2008

    Google Scholar 

  18. Górski F, Kuczko W, Wichniarek R et al (2010) Choosing optimal rapid manufacturing process for thin-walled products using expert algorithm. J Ind Eng Manage 10/2010

    Google Scholar 

Download references

Acknowledgments

The studies described in the paper were a part of a grant financed by the Polish National Science Centre (agreement no. UMO-2011/01/N/ST8/07603).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Filip Górski .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2015 Springer International Publishing Switzerland

About this paper

Cite this paper

Górski, F., Kuczko, W., Wichniarek, R., Hamrol, A. (2015). Computation of Mechanical Properties of Parts Manufactured by Fused Deposition Modeling Using Finite Element Method. In: Herrero, Á., Sedano, J., Baruque, B., Quintián, H., Corchado, E. (eds) 10th International Conference on Soft Computing Models in Industrial and Environmental Applications. Advances in Intelligent Systems and Computing, vol 368. Springer, Cham. https://doi.org/10.1007/978-3-319-19719-7_35

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-19719-7_35

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-19718-0

  • Online ISBN: 978-3-319-19719-7

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics