Abstract
Reliability of silicon photovoltaic (PV) wafers is strongly influenced by defects and residual stresses from the crystallization and wire-sawing processes. Information about defects and stress in each wafer is important for improving the solar cell efficiency. An approach is developed for characterization of defects and residual stresses on silicon PV wafers. Utilizing a lock-in photoelastic imaging technique, the infrared grey-field polariscope (IR-GFP), retardation images are generated for individual silicon PV wafers taken from industry-grown single crystal stock. Full-wafer scale retardation images are compared with band-to-band photoluminescence (PL) images from the same wafers. The lock-in photoelastic imaging allows for better identification of defects than standard band-to-band PL imaging. Analytical models of elasticity are used to generate retardation patterns for dislocations and the residual thermal stresses. The theoretical retardation profiles are compared with the photoelastic image for defect identification and residual stress analysis. The approach is capable of relatively rapid wafer imaging, automated defect detection and stress analysis, and thus may be suitable for integration as an in-line reliability control process.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Ostapenko S, Tarasov I, Kalejs JP, Haessler C, Reisner E-U (2000) Defect monitoring using scanning photoluminescence spectroscopy in multicrystalline silicon wafers. Semicond Sci Technol 15(8):840–848
He S, Danyluk S, Tarasov I, Ostapenko S (2006) Residual stresses in polycrystalline silicon sheet and their relation to electron–hole lifetime. Appl Phys Lett 89(11):111909
Leroy B, Plougonven C (1980) Warpage of silicon wafers. J Electrochem Soc 127(4):961–970
Shimizu H, Aoshima T (1988) Thermal warpage of large diameter Czochralski-grown silicon wafers. Jpn J Appl Phys 27(12):2315–2323
Ganapati V, Schoenfelder S, Castellanos S, Oener S, Koepge R, Sampson A, Marcus M a, Lai B, Morhenn H, Hahn G, Bagdahn J, Buonassisi T (2010) Infrared birefringence imaging of residual stress and bulk defects in multicrystalline silicon. J Appl Phys 108(6):063528
Danilewsky AN, Wittge J, Croell A, Allen D, McNally P, Vagovič P, Dos Santos Rolo T, Li Z, Baumbach T, Gorostegui-Colinas E, Garagorri J, Elizalde MR, Fossati MC, Bowen DK, Tanner BK (2011) Dislocation dynamics and slip band formation in silicon: in-situ study by X-ray diffraction imaging. J Cryst Growth 318(1):1157–1163
Trupke T, Bardos RA, Schubert MC, Warta W (2006) Photoluminescence imaging of silicon wafers. Appl Phys Lett 89(4):044107
Fukuzawa M, Yamada M (2006) Photoelastic characterization on multicrystalline silicon substrates for solar cell. Mater Sci Semicond Proc 9(1–3):266–269
Horn G, Lesniak J, Mackin T, Boyce B (2005) Infrared grey-field polariscope: a tool for rapid stress analysis in microelectronic materials and devices. Rev Sci Instrum 76(4):045108
Sinno T, Dornberger E, Von Ammon W, Brown R, Dupret F (2000) Defect engineering of Czochralski single-crystal silicon. Mater Sci Eng R Rep 28(5–6):149–198
He S, Zheng T, Danyluk S (2004) Analysis and determination of the stress-optic coefficients of thin single crystal silicon samples. J Appl Phys 96(6):3103
Jaeger J (1945) LI. On thermal stresses in circular cylinders. Philos Mag Ser 7 36(257):418–428
Hull D, Bacon DJ (2011) Introduction to dislocations, 5th edn. Butterworth-Heinemann, New York/Oxford, pp 63–83
Acknowledgements
The wafer specimens studied here were provided by SolarWorld Industries, America. This assistance is gratefully acknowledged.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2014 The Society for Experimental Mechanics, Inc.
About this paper
Cite this paper
Lin, TW., Horn, G.P., Johnson, H.T. (2014). Characterization of Silicon Photovoltaic Wafers Using Infrared Photoelasticity. In: Rossi, M., et al. Residual Stress, Thermomechanics & Infrared Imaging, Hybrid Techniques and Inverse Problems, Volume 8. Conference Proceedings of the Society for Experimental Mechanics Series. Springer, Cham. https://doi.org/10.1007/978-3-319-00876-9_37
Download citation
DOI: https://doi.org/10.1007/978-3-319-00876-9_37
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-00875-2
Online ISBN: 978-3-319-00876-9
eBook Packages: EngineeringEngineering (R0)