Skip to main content

Abstract

Biodegradable porous magnesium-based alloys are essential in hard tissue engineering, such as mechanical support during healing process, and disappear after completion of the healing process, avoiding the secondary surgery. The present study aims to fabricate Mg–Ca–Zn degradable metallic foam implant for domestically made bone replacement. The foam was introduced through the variation of TiH2 addition as blowing agent that will create a large volume fraction of gas-filled pores during heating. A High-Energy-Milling (HEM) was performed by a horizontal rotating cylinder ball mill with a rotation speed of 130 rpm for 48 h, with the ratio of metallic powders: balls are 3:7 followed by a compacting process. Some samples were subjected to preheating at 450 °C for 2 h before sintering process to observe its effect on pore formation of the green compact, followed by sintering at the temperature of 550 and 650 °C for 3 h. Samples sintered at 650 °C showed profuse micro-cracks, due to uncontrollable release of H2 gas in the liquid film creating pore rupture and MgO formation that detected from XRD analysis, that impedes the sintering process. While sintering at a lower temperature showed a dependence on preheating process. The preheated samples containing MgO suffered from micro-cracking, except for sample with 3 wt% of TiH2, where TiH2 can act as oxygen scavenger that hinders the formation of MgO. In contrast, all samples without preheating remained intact without obvious micro-cracks. Those samples have a comparable hardness value to that of the bone. The pores in the materials measured according to Archimedes procedure behave as gypsum. Thus concerning mechanical properties, the samples can be regarded as bone implants.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Staiger MP, Pietak AM, Huadmai J, Dias G (2006) Magnesium and its alloys as orthopedic biomaterials: a review. Biomaterials 27:1728–1734

    Article  Google Scholar 

  2. Wolf FI, Cittadini A (2003) Chemistry and biochemistry of magnesium. Mol Aspects Med 24:3–9

    Article  Google Scholar 

  3. Manakari V, Parande G, Doddamani M, Gupta M (2017) Enhancing the ignition, hardness and compressive response of magnesium by reinforcing with hollow glass microballoons

    Google Scholar 

  4. Chagnon M, Guy L-G, Jackson N (2019) Evaluation of magnesium-based medical devices in preclinical studies: challenges and points to consider. Toxicol Pathol 47:390–400

    Article  Google Scholar 

  5. Matsuzaki K, Hatsukano K, Hanada K, Takahashi M, Shimizu T (2006) Mechanical properties and formability of PM Mg-Al based alloys. In: Kainer KU (ed) Magnesium: proceedings of the 6th international conference magnesium alloys and their applications 2003. Wiley, United States, pp 170–175

    Google Scholar 

  6. Zhou YJ, Jiang AY, Liu JX (2013) The effect of sintering temperature to the microstructure and properties of AZ91 magnesium alloy by powder metallurgy. Appl Mech Mater 377:250–254

    Article  Google Scholar 

  7. Fogagnolo JB, Velasco F, Robert MH, Torralba JM (2003) Effect of mechanical alloying on the morphology, microstructure and properties of aluminium matrix composite powders. Mater Sci Eng A 342:131–143

    Article  Google Scholar 

  8. Galindez Y, Correa E, Zuleta AA, Valencia-Escobar A, Calderon D, Toro L, Chacón P, Echeverría EF (2019) Improved Mg–Al–Zn magnesium alloys produced by high energy milling and hot sintering. Met Mater Int

    Google Scholar 

  9. Varol T (2018) The effect of milling time, milling speed and ball to powder weight ratio on the physical properties of submicron Al2O3 ceramic particles fabricated by mechanical milling method. Pamukkale Univ J Eng Sci 24:635–642

    Article  Google Scholar 

  10. Götz HE, Müller M, Emmel A, Holzwarth U, Erben RG, Stangl R (2004) Effect of surface finish on the osseointegration of laser-treated titanium alloy implants. Biomaterials 25:4057–4064

    Article  Google Scholar 

  11. Kuboki Y, Jin Q, Takita H (2001) Geometry of carriers controlling phenotypic expression in BMP-induced osteogenesis and chondrogenesis. JBJS, 83

    Google Scholar 

  12. Yang H, Liu C, Wan P, Tan L, Yang K (2013) Study of second phase in bioabsorbable magnesium alloys: phase stability evaluation via Dmol3 calculation. APL Mater 1:52104

    Article  Google Scholar 

  13. Tie D, Feyerabend F, Hort N, Hoeche D, Kainer KU, Willumeit R, Mueller WD (2014) In vitro mechanical and corrosion properties of biodegradable Mg–Ag alloys. Mater Corros 65:569–576

    Article  Google Scholar 

  14. Hirvinen LJM, Litsky AS, Samii VF, Weisbrode SE, Bertone AL (2009) Influence of bone cements on bone-screw interfaces in the third metacarpal and third metatarsal bones of horses. Am J Vet Res 70:964–972

    Article  Google Scholar 

  15. Zheng Y, Gu X (2011) Research activities of biomedical magnesium alloys in China. JOM 63:105–108

    Article  Google Scholar 

  16. Li YC, Li MH, Hu WY, Hodgson PD, Wen CE (2010) Biodegradable Mg-Ca and Mg-Ca-Y alloys for regenerative medicine. Mater Sci Forum 654–656:2192–2195

    Article  Google Scholar 

  17. Li Z, Gu X, Lou S, Zheng Y (2008) The development of binary Mg–Ca alloys for use as biodegradable materials within bone. Biomaterials 29:1329–1344

    Article  Google Scholar 

  18. Li J, Song Y, Zhang S, Zhao C, Zhang F, Zhang X, Cao L, Fan Q, Tang T (2010) In vitro responses of human bone marrow stromal cells to a fluoridated hydroxyapatite coated biodegradable Mg–Zn alloy. Biomaterials 31:5782–5788

    Article  Google Scholar 

  19. Zhang S, Zhang X, Zhao C, Li J, Song Y, Xie C, Tao H, Zhang Y, He Y, Jiang Y, Bian Y (2010) Research on an Mg–Zn alloy as a degradable biomaterial. Acta Biomater 6:626–640

    Article  Google Scholar 

  20. Lestari FP, Laksana HR, Annur D, Amal MI, Sriyono B, Kartika I (2014) Development of magnesium alloy foam with TiH2 as foaming agent. In: Proceeding, the Indonesian biomaterials conference 2014 in conjunction with the 2nd regional biomaterials scientific meeting 2014, Surabaya

    Google Scholar 

  21. Vahid A, Hodgson P, Li Y (2018) Effect of high-energy ball milling on mechanical properties of the Mg–Nb composites fabricated through powder metallurgy process. Adv Eng Mater 20:1700759

    Article  Google Scholar 

  22. Sezer N, Evis Z, Kayhan SM, Tahmasebifar A, Koç M (2018) Review of magnesium-based biomaterials and their applications. J Magnes Alloy 6:23–43

    Article  Google Scholar 

  23. Wolff M, Ebel T, Dahms M (2010) Sintering of magnesium. Adv Eng Mater 12:829–836

    Article  Google Scholar 

  24. Amal MI, Annur D, Lestari FP, Sutowo C, Kartika I (2016) Processing of porous Mg-Zn-Ca alloy via powder metallurgy. AIP Conf Proc 1778:030010

    Article  Google Scholar 

  25. Kadoi K, Babscan N, Nakae H (2009) Heat treatment of TiH2 powder to control decomposition phenomenon for aluminum foam fabrication by melt route. Mater Trans 50:727–733

    Article  Google Scholar 

  26. Hao H, Wang Y, Jafari Nodooshan HR, Zhang Y, Ye S, Lv Y, Yu P (2019) The effects of sintering temperature and addition of TiH2 on the sintering process of Cu. Mater (Basel, Switzerland), 12

    Google Scholar 

  27. Neu T, Mukherjee M, Moreno FG, Banhart J (2011) Magnesium and magnesium alloy foams. In: Hur B-Y, Kim B-K, Kim S-E, Hyun S-K (eds) 7th International conference on porous metals and metallic foams (MetFoam2011). Busan, pp 139–146

    Google Scholar 

  28. Jiménez C, Garcia-Moreno F, Pfretzschner B, Kamm PH, Neu TR, Klaus M, Genzel C, Hilger A, Manke I, Banhart J (2013) Metal foaming studied in situ by energy dispersive X-ray diffraction of synchrotron radiation, X-ray radioscopy, and optical expandometry. Adv Eng Mater 15:141–148

    Article  Google Scholar 

  29. Hao GL, Han FS, Li WD (2009) Processing and mechanical properties of magnesium foams. J Porous Mater 16:251–256

    Article  Google Scholar 

  30. Vahid A, Hodgson P, Li Y (2017) New porous Mg composites for bone implants. J Alloys Compd 724:176–186

    Article  Google Scholar 

  31. Deng C-J, Wong ML, Ho MW, Yu P, Ng DHL (2005) Formation of MgO and Mg–Zn intermetallics in an Mg-based composite by in situ reactions. Compos Part A Appl Sci Manuf 36:551–557

    Article  Google Scholar 

  32. Wu W-W, Zhu Y-B, Chen W, Li S, Yin B, Wang J-Z, Zhang X-J, Liu G-B, Hu Z-S, Zhang Y-Z (2019) Bone hardness of different anatomical regions of human radius and its impact on the pullout strength of screws. Orthop Surg 11:270–276

    Article  Google Scholar 

  33. Soroka I, Sereda PJ (1968) Interrelation of hardness, modulus of elasticity, and porosity in various gypsum systems. J Am Ceram Soc 51:337–340

    Article  Google Scholar 

  34. Ashby MF, Evans AG, Fleck NA, Gibson LJ, Hutchinson HNG, Wadley JW (2000) Metal foams: a design guide. Butterworth-Heinemann, Woburn, MA

    Google Scholar 

Download references

Acknowledgements

This research was financially supported by The Research Center for Metallurgy and Materials, Indonesian Institute of Sciences. The main contributor to this manuscript is Ika Kartika and Doty Dewi Risanti.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Doty Dewi Risanti .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Kartika, I., Risanti, D.D., Laksana, H.R.P., Lestari, F.P., Rokhmanto, F., Erryani, A. (2021). Fabrication of Porous Mg–Ca–Zn Alloy by High Energy Milling for Bone Implants. In: Triwiyanto, Nugroho, H.A., Rizal, A., Caesarendra, W. (eds) Proceedings of the 1st International Conference on Electronics, Biomedical Engineering, and Health Informatics. Lecture Notes in Electrical Engineering, vol 746. Springer, Singapore. https://doi.org/10.1007/978-981-33-6926-9_62

Download citation

  • DOI: https://doi.org/10.1007/978-981-33-6926-9_62

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-33-6925-2

  • Online ISBN: 978-981-33-6926-9

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics