Skip to main content

An Experimental Study of Electrochemical Spark Drilling (ECSD)

  • Conference paper
  • First Online:
Book cover Advances in Unconventional Machining and Composites

Abstract

Electrochemical spark machining (ECSM) is an emerging hybrid machining process, which is used in the current scenario to machine non-conductive advanced engineering materials which is difficult to machine by conventional machining processes as well as by advanced machining processes due to restriction on electrical conductivity. Electrochemical Spark drilling has combined effect of electric discharge machining (EDM) and electrochemical machining (ECM). Basically electrochemical spark drilling is an appropriate machining process for making holes in non-conductive materials with significant improvement in final machining and productivity as compared to the electro discharge machining and electrochemical machining processes. In ECSM process, individual limitations of both machining processes are restricted while improving their individual advantages. The present work focuses experimental study of Electrochemical spark drilling process. This paper also depicts mechanism of ECSM process during machining of small holes.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 229.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 299.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 299.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Skrabalak, G., Stwora, A.: Electrochemical, electrodischarge and electrochemical-discharge hole drilling and surface structuring using batch electrodes. In: 18th CIRP Conference on Electro Physical and Chemical Machining, vol. 42, pp. 766–771 (2016)

    Article  Google Scholar 

  2. Coteata, M., Pop, N., Schilze, H.P., Slătineanu, L., Dodun, O, Investigation on Hybrid electrochemical discharge drilling process using passivating electrolyte. In: 18th CRP Conference on Electro Physical and Chemical Machining, vol. 42, pp. 778–782 (2016)

    Article  Google Scholar 

  3. Peng, W.Y., Liao, Y.S.: Study of electrochemical discharge machining technology for slicing non conductive brillte materials. J. Mater. Proc. Technol. 149, 363–369 (2004)

    Article  Google Scholar 

  4. Jiang, B., Lan, S., Ni, J, Investigation of micro-drilling assisted electrochemical discharge machining. In: 9th International Workshop on Micro factories, pp. 5–8 (2014)

    Google Scholar 

  5. Kulkari, A.V.: Electrochemical discharge machining process. Def. Sci. J. 57, 700–765 (2007)

    Google Scholar 

  6. Zhong, Y., Xu, Z., Zhu, Y., Zhu, D.: Machining of a film-cooling hole in a single crystal super alloy by high-speed electrochemical discharge drilling. Chin. J. Aeronaut. 29, 560–570 (2016)

    Google Scholar 

  7. Bindu Madhavi, J.: Somashekhans Hiremath, Investigation on machining of holes and channels on borosilicate and sodalime glass using µ-ECDM setup, global colloquium in recent advancement and effectual researches in engineering. Sci. Technol. (RAEREST) 25, 1257–1264 (2016)

    Google Scholar 

  8. Paul, L., Koral, L.V.: Effect of power source in ECDM with FEM modelling. In: Global Colloquium Recent Advancement and Effectual Researches in Engineering, Science and Technology (RAEREST 2016), vol. 25, pp. 1175–1181 (2016)

    Google Scholar 

  9. Hajian, M., Razfar, M.R., Movahed, S.: Experimental and numerical investigation of machining depth for glass material in Electrochemical discharge milling. Precis. Eng. 51, 521–528 (2018)

    Article  Google Scholar 

  10. Paul, L., Kurian, D.G.: Effect of preheating electrolyte in micro ECDM process. Mater. Today Process. 5, 11882–11887 (2018)

    Google Scholar 

  11. Kang, X., Tang, W.: Micro drilling in ceramic- coated Ni-superalloy by electrochemical discharge machining. J. Mater. Process. Tech. 255, 656–664 (2018)

    Article  Google Scholar 

  12. Mehrabi, F., Farahnakian, H., Elhami, S., Razljar, M.R.: Application of Electrolyte injection to the electro chemical discharge machining (ECDM) on the optical glass. J. Mater. Process. Tech. 255, 665–672 (2018)

    Article  Google Scholar 

Download references

Acknowledgements

The authors gratefully acknowledge the Council of Science and Technology, U.P. for providing financial assistance for this work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Arvind Kumar Yadav .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Yadav, A.K., Yadav, S.K.S. (2020). An Experimental Study of Electrochemical Spark Drilling (ECSD). In: Shunmugam, M., Kanthababu, M. (eds) Advances in Unconventional Machining and Composites. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9471-4_7

Download citation

  • DOI: https://doi.org/10.1007/978-981-32-9471-4_7

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-32-9470-7

  • Online ISBN: 978-981-32-9471-4

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics