Skip to main content

Multi-objective Optimization of FSW Process Variables of Aluminium Matrix Composites Using Taguchi-Based Grey Relational Analysis

  • Conference paper
  • First Online:
Advances in Computational Methods in Manufacturing

Abstract

Successful joining of aluminium alloys using friction stir welding (FSW) opens a new window research in extending this technique to join aluminium matrix composites (AMCs). Current research is focused on optimization of process variables for multiple responses simultaneously. Experiments were performed using tool pin profile, rotational speed (RS) and welding speed (WS) as ideal process variables for multi-objective optimization in FSW of AMCs. Tensile strength, macro-hardness and elongation are considered as multi-response behaviour. Grey relational grade for the chosen multiple responses are obtained using grey analysis. Analysis of variance was utilized to understand the influence of process variables on the grey relational grade. Analysis reveals that RS and WS were the most influencing process variables on the output responses. Confirmation experiments were performed at optimized process variables to validate the present study. Predicted values were in good agreement with the experimental results.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Thomas, W., Nicholas, E., Needham, J., Murch, M., Temple-Smith, P., Dawes, C.: Friction Stir Butt Welding. International Patent No. PCT/GB92/02203, GB Patent No. 9125978.8, 1991, U.S. Patent No. 5,460,317, 1995 (1991)

    Google Scholar 

  2. Mishra, R.S., Ma, Z.Y.: Friction stir welding and processing. Mater. Sci. Eng. R 50, 1–78 (2005)

    Article  Google Scholar 

  3. Subramanya, P., Amar, M., Arun, S., Mervin, H., Shrikantha, R.: Friction stir welding of Aluminium matrix composites—a review. In: MATEC Web of Conferences, vol. 144, p. 03002 (2018)

    Google Scholar 

  4. Cavaliere, P., De Santis, A., Panella, F., Squillace, A.: Effect of welding parameters on mechanical and microstructural properties of dissimilar AA6082–AA2024 joints produced by friction stir welding. Mater. Des. 30, 609–616 (2009)

    Article  CAS  Google Scholar 

  5. Rajakumar, S., Muralidharan, C., Balasubramanian, V.: Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints. Mater. Des. 32, 535–549 (2011)

    Article  CAS  Google Scholar 

  6. Malopheyev, S., Vysotskiy, I., Kulitskiy, V., Mironov, S., Kaibyshev, R.: Optimization of processing-microstructure-properties relationship in friction-stir welded 6061-T6 aluminum alloy. Mater. Sci. Eng. A 662, 136–143 (2016)

    Article  CAS  Google Scholar 

  7. Elangovan, K., Balasubramanian, V., Babu, S.: Predicting tensile strength of friction stir welded AA6061 aluminium alloy joints by a mathematical model. Mater. Des. 30, 188–193 (2009)

    Article  CAS  Google Scholar 

  8. Murugan, N., Ashok Kumar, B.: Prediction of tensile strength of friction stir welded stir cast AA6061-T6/AlNp composite. Mater. Des. 51, 998–1007 (2013)

    Google Scholar 

  9. Ukuyucu, H., Kurt, A., Areakliuglu, E.: ANN application to FSW of Al plates. Mater. Des. 28, 78–84 (2007)

    Article  Google Scholar 

  10. Prabhu, S.R., Shettigar, A., Herbert, M., Rao, S.: Multi response optimization of friction stir welding process variables using TOPSIS approach. In: IOP Conference Series: Materials Science Engineering, vol. 376, p. 012134 (2018)

    Google Scholar 

  11. Vijayan, S., Raju, R., Rao, S.R.K.: Multiobjective optimization of friction stir welding process parameters on aluminum alloy AA 5083 using Taguchi-based grey relation analysis. Mater. Manuf. Process. 25(11), 1206–1212 (2010)

    Google Scholar 

  12. Deepandurai, K., Parameshwaran, R.: Multi response optimization of FSW parameters for cast AA7075/SiCp composite. Mater. Manuf. Process. 31(10), 1333–1341 (2016)

    Article  CAS  Google Scholar 

  13. Ghetiya, N.D., Patel, K.M., Kavar, A.J.: Multi-objective optimization of FSW process parameters of aluminium alloy using Taguchi-based grey relational analysis. Trans. Indian Inst. Met. 69, 917 (2016)

    Article  CAS  Google Scholar 

  14. Shettigar, A.K., Prabhu, S.R., Malghan, R., Rao, S., Herbert, M.A.: Application of neural network for the prediction of tensile properties of friction stir welded composites. Mater. Sci. Forum 880, 128–131 (2017)

    Google Scholar 

  15. Prabhu, S.R., Shettigar, A.K., Rao, K., Rao, S., Herbert, M.A.: Influence of welding process parameters on microstructure and mechanical properties of friction stir welded aluminium matrix composite. Mater. Sci. Forum 880, 50–53 (2017)

    Article  Google Scholar 

  16. Li, Y.Z., Wang, Q.Z., Xiao, B.L., Ma, Z.Y.: Effect of welding parameters and B4C contents on the microstructure and mechanical properties of friction stir welded B4C/6061Al joints. J. Mater. Process. Technol. 251, 305–316 (2018)

    Google Scholar 

  17. Vijay, S.J., Murugan, N.: Influence of tool pin profile on the metallurgical and mechanical properties of friction stir welded Al–10 wt% TiB2 metal matrix composite. Mater. Des. 31, 3585–3589 (2010)

    Google Scholar 

  18. Bozkurt, Y., Uzun, H., Salman, S.: Microstructure and mechanical properties of friction stir welded particulate reinforced AA2124/SiC/25p–T4 composite. J. Compos. Mater. 45, 2237–2245 (2011)

    Article  CAS  Google Scholar 

  19. Dinaharan, I., Murugan, N.: Effect of friction stir welding on microstructure, mechanical and wear properties of AA6061/ZrB2 in situ cast composites. Mater. Sci. Eng. A 543, 257–266 (2012)

    Article  CAS  Google Scholar 

  20. Kalaiselvan, K., Dinaharan, I., Murugan, N.: Characterization of friction stir welded boron carbide particulate reinforced AA6061 aluminum alloy stir cast composite. Mater. Des. 55, 176–182 (2014)

    Google Scholar 

  21. Bist, A., Saini, J.S., Sharma, B.: A review of tool wear prediction during friction stir welding of aluminium matrix composite. Trans. Nonferr. Met. Soc. China 26(8), 2003–2018 (2016)

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Subramanya R. B. Prabhu .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Prabhu, S.R.B., Shettigar, A.K., Herbert, M.A., Rao, S.S. (2019). Multi-objective Optimization of FSW Process Variables of Aluminium Matrix Composites Using Taguchi-Based Grey Relational Analysis. In: Narayanan, R., Joshi, S., Dixit, U. (eds) Advances in Computational Methods in Manufacturing. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9072-3_12

Download citation

Publish with us

Policies and ethics