Skip to main content

Improvement in Productivity of Assembly Line by Cycle Time Reduction: A Case Study

  • Conference paper
  • First Online:
Proceedings of International Conference on Intelligent Manufacturing and Automation

Abstract

This study was undertaken in a biomedical equipment manufacturing organization, situated in Mumbai, so as to improve the assembly process using various ways to reduce cycle time as well as by applying other productivity-oriented methodologies. The primary motive was to generate a lean solution and calculate the value added to the overall production. Installation of automated tools in order to enhance the cycle time reduction of subassemblies, gathering individual worker efficiency data, and usage of jigs in photometer assemblies was involved in the study. After this study, total cycle time was reduced from 52 h per machine to 43.3 h per machine approximately. The organization achieved a saving of Rs. 3.2 LPA and also more number of machines were delivered to the markets per year.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 219.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 279.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Giridhar Kamath B, Pai R, Hebbar S, Rao V (2013) Process improvement in manufacturing industries: a system dynamics perspective. Int J Mech Prod Eng 1(4):33–36

    Google Scholar 

  2. Angelini C (2019) Regression analysis. Encyclop Bioinform Comput Biol 1:722–730

    Google Scholar 

  3. Kumar V, Dip Gill K (2018) Photometry: colorimeter and spectrophotometer, basic concepts in clinical biochemistry: a practical guide

    Google Scholar 

  4. Christopher M (1998) Logistics and supply chain management: strategies for reducing cost and improving service, 2nd edn. Financial Times Prentice-Hall, United Kingdom

    Google Scholar 

  5. Kalyanasundaram H, Amuthuselvan D, Chidambara Raja S, Sundarraja S (2012) Improving productivity of manufacturing division using lean concepts and development of material gravity feeder—a case study. Int J Lean Think 3(2):117–134

    Google Scholar 

  6. Kulkarni PP, Kshire SS, Chandratre KV (2014) Productivity Improvement through lean deployment and work study methods. Int J Res Eng Technol 3(2):429–434

    Google Scholar 

  7. Kaur M, Kiran R (2008) Indian manufacturing sector: growth and productivity under the new policy regime. Int Rev Bus Res Pap 4(2):136–150

    Google Scholar 

  8. Vasudevan H, Khavekar R, Syed N (2020) Productivity improvement in blow molding process through energy savings. Lecture Notes in Mechanical Engineering, Springer Singapore, pp 167–176

    Google Scholar 

  9. Singh S, Singh S (2016) Productivity improvement: implementation and analysis of clustering technique in manufacturing of timing gearbox cover. Manage Sci Lett 6:315–324

    Article  Google Scholar 

  10. Sheth JN, Sisodia RS (2002) Marketing productivity: issues and analysis. J Bus Res 55(5):349–362

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Rajendra Khavekar .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Vaghela, D., Vasudevan, H., Khavekar, R. (2023). Improvement in Productivity of Assembly Line by Cycle Time Reduction: A Case Study. In: Vasudevan, H., Kottur, V.K.N., Raina, A.A. (eds) Proceedings of International Conference on Intelligent Manufacturing and Automation. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-7971-2_4

Download citation

  • DOI: https://doi.org/10.1007/978-981-19-7971-2_4

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-19-7970-5

  • Online ISBN: 978-981-19-7971-2

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics