Skip to main content

Investigation and Assessment of Mechanical Properties of Al-Fly Ash

  • Conference paper
  • First Online:
Recent Trends in Product Design and Intelligent Manufacturing Systems

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

  • 618 Accesses

Abstract

Over the few decades, aluminum-based (Al) metal matrix composites (MMCs) have become more versatile replacement for ferrous alloys in automotive industry, aerospace field, and defense sectors. This is for the reason of its high specific strength, good wear resistance, and damping capacity when compared to unreinforced alloy. MMCs have been appeared as most suitable materials for automotive domain, aerospace, electronics filed, thermal, structural applications, and wear resistance applications to get their benefits over conventional materials. In this work, stir method of casting technique adopted in preparing Al-MMCs. Among various available reinforcements, fly ash is the one with lowest density, inexpensive, and accessible in large amounts as industrial waste. The Al-MMCs test samples were prepared using fly ash as reinforcement in various weight percentages 1, 2, and 4 into the AA1050 base metal. The different mechanical properties such as hardness—resistance to indentation, strength, and wear resistance were characterized by using universal testing machine (UTM), Vickers’s hardness, and pin-on-disk, and other experiments were executed by following ASTM standards. Factorial design methodology is followed to obtain the significant optimal parameters on wear rate, and the established relationship was authenticated using a technique known as analysis of variance (ANOVA). The developed AA1050-flyash composites results were promising and encouraging when compared to the base material.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Pramod, R., Veeresh Kumar, G.B.: Influence of WC particulate reinforcement on the mechanical properties and sliding wear of Al6061 alloys. Appl. Mech. Mater. 813/814, 67–73 (2015)

    Google Scholar 

  2. Oghenevweta, J.E., Aigbodion, V.S.: Mechanical properties and microstructural analysis of Al–Si–Mg/carbonized maize stalk waste particulate composites. J. Eng. Sci. (2014)

    Google Scholar 

  3. Sujan, D., Oo, Z., Rahman, M.E., Maleque, M.A.: Physio-mechanical properties of aluminium metal matrix composites reinforced with Al2O3 and SiC. World Acad. Sci. Eng. Technol. 6 (2012)

    Google Scholar 

  4. Veeresh Kumar, G.B., Rao, C.S.P., Selvaraj, N.: Mechanical and tribological behavior of particulate reinforced aluminum metal matrix composites—a review. J. Miner. Mater. Charact. Eng. (USA) 10(1), 59–91 (2010)

    Google Scholar 

  5. Sidesh Kumar, N.G., et al.: Mechanical and wear behavior of Aluminium and hybrid composites. In: International Conference on Advances in Manufacturing and Material Technology, vol. 5, pp. 908–917 (2014)

    Google Scholar 

  6. Koli, D.K., Agnihotri, G., et al.: Properties and characterization of Al–Al2O3 composites processed by casting and powder metallurgy routes. J. Latest Trends Eng. Technol. 2 (2013)

    Google Scholar 

  7. Elango, G., Raghunath, B.K.: Tribology behaviour of hybrid (LM25A1 + SiC + TiO2) metal matrix composites. In: International Conference on Design and Manufacturing, vol. 64, pp. 671–680 (2013)

    Google Scholar 

  8. Veeresh Kumar, G.B., Rao, C.S.P., Selvaraj, N., Bhagyashekar, M.S.: Studies on Al6061-SiC and Al7075-Al2O3 metal matrix composites. J. Miner. Mater. Charact. Eng. (JMMCE) (USA) 9(1), 47–59 (2009)

    Google Scholar 

  9. Prakash Rao, C.R., Bhagyasekhar, M.: Machining behavior of A160061-flyash composites. In: International Conference on Advances in Manufacturing and Material Technology, vol. 5, pp. 1593–1602 (2014)

    Google Scholar 

  10. Sachdeva, A., Narayan, R.: Evaluation and comparision of mechanical properties of aluminium alloy 5052 reinforced with siliconcarbide, graphite and fly ash hybrid metal matrix composites. Int. J. Eng. Sci. Tech, 5, 0975–5462 (2013)

    Google Scholar 

  11. Udhay Prakash, J., et al.: Experimental investigtion on machinability of aluminium alloy (A413)/flyash/B4 C hybrid composites using wire EDM. In: International Conference on Design and Manufacturing, vol. 5, pp. 1344–1353 (2013)

    Google Scholar 

  12. Ramachandra, M., Radhakrishna, K.: Effect of reinforcement of flyash on sliding wear, slurry erosive wear and corrosive behavior of aluminium matrix composite. J. Wear 262, 1450–1462 (2007)

    Google Scholar 

  13. Singla, M.: Development of aluminium based silicon carbide particulate metal matrix composite. J. Miner. Mater. Charact. Eng. Technol. 8, 455–467 (2009)

    Google Scholar 

  14. Yigezu, B.S., et al.: On modeling the abrasive wear characteristics of in situ Al–12%Si/TiC composites. J. Mater. Des. 50, 277–284 (2013)

    Google Scholar 

  15. Avcu, Y.Y., Gönül, B., Yetik, O., Sönmez, F., et al.: Modification of surface and subsurface properties of AA1050 alloy by shot peening. Materials 14(21), 6575 (2021). https://doi.org/10.3390/ma14216575

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to K. Chinna Maddaiah .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2023 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Chinna Maddaiah, K., Veeresh Kumar, G.B. (2023). Investigation and Assessment of Mechanical Properties of Al-Fly Ash. In: Deepak, B., Bahubalendruni, M.R., Parhi, D., Biswal, B.B. (eds) Recent Trends in Product Design and Intelligent Manufacturing Systems. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-19-4606-6_41

Download citation

  • DOI: https://doi.org/10.1007/978-981-19-4606-6_41

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-19-4605-9

  • Online ISBN: 978-981-19-4606-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics