Abstract
This chapter will provide a thorough scrutiny of the Kanban concept, its tools and methods as well as its implementation from different perspectives, especially the application of Kanban in the fashion and textile industries. Derived from a Japanese notion, Kanban means “visible sign”, originated with the efforts of the Toyota automotive company in applying the concept to the manufacturing process. However, Kanban has eventually become a popular methodology that is used widely not only in the automobile industry but also in any other sectors such as fashion and textiles. It has a close correlation with the Lean Manufacturing and Just-in-time systems with the purpose of maximizing productivity and minimizing workplace waste, which has been discussed in this chapter. The Kanban system is designed to help make the workflow as agile and efficient as possible through the utility of signal visualization, thus, to some extent, the traditional Kanban system has been considered even more useful than a computerized system. Implementation of Kanban system has several advantages and disadvantages in the fashion and textile industry to reach an optimal point of production, which are also briefly highlighted. Various case studies focusing on the fashion brands and manufacturers are included in this chapter. Overall, Kanban implementation in fashion and textile industries can help to increase the productivity, control inventory, ensure supplier and employee participation, remove the bottlenecks and improve the quality of the products within the production lines, which are also discussed in this chapter.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Balram B (2003) Kanban systems: the stirling engine manufacturing cell. University of Manitoba, Department of Mechanical & Industrial Engineering
Baradaran V (2018) Muti-objective optimization and simulation model to design the withdrawal Kanban systems. Prod Oper Manage 9(16). https://doi.org/10.22108/JPOM.2018.92445.0
Bernstein J (1984) GM exec discusses commitment to Kanban; system has tremendous potential. Automotive News 48.
Bieniusa A, Zeller P, Barke S (2018) Collaborative work management with a highly-available Kanban board. In: Müller P, Schaefer I (eds) Principled software development. Springer, Cham, pp 58–72. https://doi.org/10.1007/978-3-319-98047-8_4
Cimorelli S (2013) Kanban for the supply chain: fundamental practices for manufacturing management, 2nd edn. Productivity Press
Corona E, Pani FE (2013) A review of lean-Kanban approaches in the software development. WSEAS Trans Inf Sci Appl 10(1):1–13
Cuellar R (2011) Kanban for help desks: managing the unplannable. Cutter IT J 24(3):16–23
Donald W (2003) Inventory control and management, 2nd edn, John Wiley & Sons Ltd.
El Abbadi L, El Manti S, Samah Elrhanimi MH (2018) Kanban system for industry 4.0 environment. Int J Eng Technol 7(4.16):60–65. https://doi.org/10.14419/ijet.v7i4.16.21780
Flynn BB, Sakakibara S, Schroeder RG (1995) Relationship between JIT and TQM: practices and performance. Acad Manage J 38(5):1325–1360. https://doi.org/10.5465/256860
Fukukawa T, Hong SC (1993) The determination of the optimal number of Kanbans in a Just-In-Time production system. Comput Ind Eng 24(4):551–599. https://doi.org/10.1016/0360-8352(93)90197-6
Graves RJ, Konopka JM, Milne RJ (1995) Literature review of material flow control mechanisms. Prod Planning Control 6(5):395–403. https://doi.org/10.1080/09537289508930296
Groos JM, McInnis KR (2003) Kanban made simple-demystifying and applying Toyota’s legendary manufacturing process. American Management Association
Gupta SM, Al-Turki YA, Perry RF (1999) Flexible Kanban system. Int J Oper Prod Manage 19(10):1065–1093. https://doi.org/10.1108/01443579910271700
Gurgur CZ, Altiok T (2007) Analysis of decentralized multi-product pull systems with lost sales. Naval Res Logistics (NRL) 54(4):357–370. https://doi.org/10.1002/nav.20210
Heizer J, Render B (2005) Flexible version: operation management, 7th edn. Prentice Hall
Henderson BD (1986) The logic of Kanban. J Bus Strategy 6(3):6
Huang CC, Kusiak A (1996) Overview of Kanban systems. Int J Comput Integr Manuf 9(3):169–189. https://doi.org/10.1080/095119296131643
Iannone R, Miranda S, Riemma S (2009) The search for the optimal number of Kanbans in unstable assembly-tree layout systems under intensive loading conditions. Int J Comput Integr Manuf 22(4):315–324. https://doi.org/10.1080/09511920802206427
Jang JW, Kim YW (2007) Using the Kanban for construction production and safety control. In: Proceedings of the 15th annual conference of the international group for lean construction (IGLC), pp 519–528
Jyothi VE, Rao KN (2012) Effective implementation of agile practices-incoordination with lean Kanban. Int J Comput Sci Eng 4(1):87–91
Kirovska N, Koceski S (2015) Usage of Kanban methodology at software development teams. J Appl Econ Business 3(3):25–34
Kobbacy KA, Liang Y (1999) Towards the development of an intelligent inventory management system. Integr Manuf Syst 10(6):354–366. https://doi.org/10.1108/09576069910293022
Kumar CS, Panneerselvam R (2007) Literature review of JIT-KANBAN system. Int J Adv Manuf Technol 32(3–4):393–408. https://doi.org/10.1007/s00170-005-0340-2
Mojarro-Magaña M, Olguín-Tiznado JE, García-Alcaraz JL, Camargo-Wilson C, López-Barreras JA, Pérez-López RJ (2018) Impact of the planning from the Kanban system on the company’s operating benefits. Sustainability 10(7):2506. https://doi.org/10.3390/su10072506
Monden Y (1993) Toyota production system: an integrated approach to Just‐In‐Time, 2nd edn. Industrial Engineering and Management Press
Naufal A, Jaffar A, Yusoff N, Hayati N (2012) Development of Kanban system at local manufacturing company in Malaysia–case study. Procedia Eng 41:1721–1726. https://doi.org/10.1016/j.proeng.2012.07.374
Nayak R (ed) (2020) Supply chain management and logistics in the global fashion sector: the sustainability challenge. Routledge
Ohno T (2018) The Toyota production system: beyond large-scale production. Routledge
Rahman NAA, Sharif SM, Esa MM (2013) Lean manufacturing case study with Kanban system implementation. Procedia Econ Finance 7:174–180. https://doi.org/10.1016/S2212-5671(13)00232-3
Savino MM, Mazza A (2015) Kanban-driven parts feeding within a semi-automated O-shaped assembly line: a case study in the automotive industry. Assem Autom 35(1):3–15. https://doi.org/10.1108/AA-07-2014-068
Selçuk B (2013) Adaptive lead time quotation in a pull production system with lead time responsive demand. J Manuf Syst 32(1):138–146. https://doi.org/10.1016/j.jmsy.2012.07.017
Singh N, Shek KH, Meloche D (1990) The development of a Kanban system: a case study. Int J Oper Prod Manag 10(7):28–36. https://doi.org/10.1108/01443579010140498
Sivakumar GD, Shahabudeen P (2008) Design of multi-stage adaptive Kanban system. Int J Adv Manuf Technol 38(3):321–336. https://doi.org/10.1007/s00170-007-1093-x
Surendra MG,Yousef AY, Ronal FP (1999) Flexible Kanban system. Int J Operat Prod Manage 19(10):1065–1093
Sugimori Y, Kusunoki K, Cho F, Uchikawa S (1977) Toyota production system and Kanban system materialization of just-in-time and respect-for-human system. Int J Prod Res 15(6):553–564. https://doi.org/10.1080/00207547708943149
Sugimori J (2007) Celebrating the enigma: the continuing puzzle of the Toyota production system. Int J Prod Res 45(16):3545–3554. https://doi.org/10.1080/00207540701223386
Suzaki K (1987) The new manufacturing challenge: techniques for continuous improvement. The Free Press
Taj S, Motlagh CK, Hazen MA, Morosan C (2011) Dependencies within dimensions of lean manufacturing: evidence from the Chinese manufacturing plants. Int J Oper Quant Manage 17(4):279–302
Tardif V, Maaseidvaag L (2001) An adaptive approach to controlling Kanban systems. Eur J Oper Res 132(2):411–424. https://doi.org/10.1016/S0377-2217(00)00119-3
Wakode RB, Raut LP, Talmale P (2015) Overview on Kanban methodology and its implementation. IJSRD-Int J Sci Res Develop 3(02):2321–613
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this chapter
Cite this chapter
George, M., Truc, L.P.T., Tung, V.N.D., Nhi, L.K.Y., Ngoc, N.M., Nayak, R. (2022). Kanban Applications in Fashion and Textile Industries. In: Nayak, R. (eds) Lean Supply Chain Management in Fashion and Textile Industry. Textile Science and Clothing Technology. Springer, Singapore. https://doi.org/10.1007/978-981-19-2108-7_8
Download citation
DOI: https://doi.org/10.1007/978-981-19-2108-7_8
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-19-2107-0
Online ISBN: 978-981-19-2108-7
eBook Packages: EngineeringEngineering (R0)