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Prediction of the Rate of Heat Release of Mixing-Controlled Combustion in a Common-Rail Engine with Pilot and Post Injections

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Modelling Diesel Combustion

Abstract

A one-dimensional model for the prediction of the rate of heat release (ROHR) in common-rail direct injection diesel engines with the pilot, main, and post-injections is developed. The model is an improvement on the previously developed mixing-controlled combustion model extended by including the effect of the wall jet. The decay of the ROHR curve has been improved in the second regime of combustion. It was observed that the input kinetic energy of the wall–spray is retarded only after the growth of spray along the bowl wall exceeds the diameter of the spray cone. It is shown that this model can be extended for engines with multiple injections, i.e. pilot, main, and post-injections. The ROHR was modelled as a function of the turbulence kinetic energy of the fuel mass and the dissipation rate of this energy in different stages of spray propagation. The inputs required for the model are the nozzle discharge coefficient, the injection pressure, the injection timing, and the injected fuel quantity for each injection stage that are readily controlled in common-rail engines. The predicted heat release histories corresponding to the pilot injection, the main injection, and the post-injection were found to agree with the experiments.

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Abbreviations

A h :

Area of the nozzle hole (m2)

C d :

Nozzle discharge coefficient (–)

C diss :

Constant for dissipation of the turbulence energy = 0.01 (s−1)

C model :

Model constant = 1000 (kJ/kg)

C rate :

Constant for the rate of mixing = 0.002 (s)

C turb :

Efficiency of conversion of the kinetic energy to the turbulence energy (–)

C wall :

Ratio of the kinetic energy of the spray along the wall to the kinetic energy of the free spray (–)

(dQ/dh) MI :

Quantity of heat released during the main injection for the corresponding crank angle of the post-injection (kJ/deg)

d :

Diameter of the nozzle hole (m)

d e :

Effective diameter of the nozzle hole (m)

d scone :

Radius of the spray cone on the piston-bowl wall (m)

E diss :

Dissipation turbulence kinetic energy (J)

E k, i :

Input kinetic energy of the jet (J)

E t, k, i :

Turbulence kinetic energy of the jet (J)

E total :

Total turbulence kinetic energy (J)

f 1 :

Function representing the availability of fuel for combustion (–)

f 2 :

Function representing the rate of mixing of the fuel (–)

k :

Density of the turbulence kinetic energy (J/kg)

l impg :

Impingement distance, the minimum distance between the nozzle hole and the bowl wall (m)

LCV :

Lower calorific value of the fuel (kJ/kg)

M a :

Mass of charge air per cylinder per stroke (kg)

M f :

Cumulative mass of fuel injected up to a given crank angle (kg)

n h :

Number of injector holes (–)

N :

Engine speeda (r/min)

P c :

Combustion pressure (bar)

P r :

Rail pressure (bar)

Q :

Cumulative heat release (J)

s :

Penetration distance of the spray jet (m)

s wall :

Growth of the wall spray (m)

t impg :

Time after the start of spray impingement on the wall (s)

t inj :

Time after the start of injection (s)

T surr :

Temperature of the mixture in the combustion chamber(K)

T 0 :

Reference temperature = 294 (K)

V :

Instantaneous cylinder volume (m3)

V free :

Velocity of the spray jet through the charged air in the combustion chamber (m/s)

V j :

Velocity of the spray jet (m/s)

V wall :

Velocity of the spray jet along the combustion bowl wall (m/s)

θ :

Crank angle (deg)

θ cone :

Cone angle of the spray cone (deg)

ε :

Rate of dissipation of the turbulence kinetic energy (s−1)

k :

Polytropic coefficient, the ratio of specific heats (–)

λ :

Excess air ratio

r f :

Density of the diesel fuel (kg/m3)

r g :

Density of charge air inside the cylinder (kg/m3)

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Acknowledgements

The authors thank Mr Prasann Deshpande and the testing team of Engine R&D, Ashok Leyland, Hosur, Tamil Nadu, India, for their help to write the computer program and analyzing the data.

This chapter is based on the paper, “Prediction of the Rate of Heat Release of Mixing-Controlled Combustion in a Common-Rail Engine with Pilot and Post Injections” published in the Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering 225, no. 2 (February 2011): 246–59. https://doi.org/10.1243/09544070JAUTO1615 by the authors as permitted by SAGE Publishing under “SAGE’s Author Archiving and Re-Use Guidelines”: https://in.sagepub.com/en-in/sas/journal-author-archiving-policies-and-re-use.

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Jaipuria, A., Lakshminarayanan, P.A. (2022). Prediction of the Rate of Heat Release of Mixing-Controlled Combustion in a Common-Rail Engine with Pilot and Post Injections. In: Modelling Diesel Combustion. Mechanical Engineering Series. Springer, Singapore. https://doi.org/10.1007/978-981-16-6742-8_10

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  • DOI: https://doi.org/10.1007/978-981-16-6742-8_10

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