Skip to main content

Investigations on the Cutting Quality of Interleaved Flax Fiber with Fly Ash-Reinforced Hybrid Polymer Composite

  • Conference paper
  • First Online:
Advances in Lightweight Materials and Structures

Abstract

Fiber-reinforced polymer (FRP) composite has highly received performance characteristics of structural material. This work aims to investigate the mechanical properties and cutting quality on polymer composite designed with a multi-layer sequence of natural flax fiber interleaved with fine fly ash-reinforced vinyl ester composite by using abrasive water jet machining (AWJM). Composite laminates were made with multi-stacking of flax fiber with different fine fly ash particle filler loading (0–15 wt%) by an interleaving approach. Tensile and flexural strength of prepared laminates were measured for various fly ash filler loading conditions. Mechanical properties of laminates were limited by the agglomerated fine fly ash particles which are loading above 10 wt%. Further, enhancement of properties is attributed to the polymer chain termination by fly ash particles leading immobility of polymer link. SEM images of fracture surface revealed types of failure mode are fiber pullout, matrix cracking, and brittle failure of matrix and fiber. Analysis of surface cut quality done by varying the cutting parameters of AWJM by box Behnken design (BBD). The surface quality of the composite severely reduced with fly ash filler loading after a critical 10% loading. An increase in jet pressure intensity reduces the fiber edge pullout and damages.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 299.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 379.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 379.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Praveen Kumar A, Jeyalal P, Barani Kumar D (2012) Hybridization of polymer composites. Int J Adv Mat Sci 3: 173–182

    Google Scholar 

  2. Rajkumar K, Ramraji K, Manojkumar M, Gnanavelbabu A (2020) Validation of tensile strength of notched hybrid polymer composite using Whitney-Nusimer point stress model. Mater Today Proc.https://doi.org/10.1016/j.matpr.2020.01.263

  3. Rajkumar K, Ramraji K, Hariprakash VP, Gnanavelbabu A (2019) Comparison study of mechanical and dynamic vibration properties of hole defect introduced in hybrid polymer composite. Mater Today Proc.https://doi.org/10.1016/j.matpr.2019.10.078

  4. Praveen Kumar A, Nalla Mohamed M, Kurien Philips K, Ashwin J (2016) Development of novel natural composites with fly ash reinforcements and investigation of their tensile properties. Appl Mech Mater 852: 55–60

    Google Scholar 

  5. Ramraji K, Rajkumar K, Sabarinathan P (2019) Tailoring of tensile and dynamic thermo mechanical properties of interleaved chemical-treated fine almond shell particulate flax fiber stacked vinyl ester polymeric composites. Proc Inst Mech Eng Part L J Mater Des Appl 233(11): 2311–2322

    Google Scholar 

  6. A. Praveen Kumar, Kumarasamy, G. S. and Nikhil, N. “Analysis of carbon fiber reinforced polymer composite hip prosthesis based on static and dynamic loading.” International Journal of Applied Engineering Research; Vol. 10 No.85 (2015):574–579.

    Google Scholar 

  7. Haddad M, Zitoune R, Eyma F, Castanie B (2014) Study of the surface defects and dust generated during trimming of CFRP: influence of tool geometry, machining parameters and cutting speed range. Compos Appl Sci Manuf 66:142–154

    CAS  Google Scholar 

  8. Shanmugam DK, Chen FL, Siores E, Brandt M (2002) Comparative study of jetting machining technologies over laser machining technology for cutting composite materials. Compos Struct 57(1–4):289–296

    Google Scholar 

  9. Prabu VA, Kumaran ST, Uthayakumar M (2017) Performance evaluation of abrasive water jet machining on banana fiber reinforced polyester composite. J Nat Fibers 14(3):450–457

    CAS  Google Scholar 

  10. Azmir MA, Ahsan AK (2008) Investigation on glass/epoxy composite surfaces machined by abrasive water jet machining. J Mater Process Technol 198(1–3):122–128

    Google Scholar 

  11. Unde PD, Gayakwad MD, Patil NG, Pawade RS, Thakur DG, Brahmankar PK (2015) Experimental investigations into abrasive water jet machining of carbon fiber reinforced plastic. J Compos

    Google Scholar 

  12. Siddiqui TU, Shukla M, Tambe PB (2008) Optimisation of surface finish in abrasive water jet cutting of Kevlar composites using hybrid Taguchi and response surface method. Int J Mach Mach Mater 3(3–4):382–402

    Google Scholar 

  13. Mayuet PF, Girot F, Lamíkiz A, Fernandez-Vidal SR, Salguero J, Marcos M (2015) SOM/SEM based characterization of internal delaminations of CFRP samples machined by AWJM. Procedia Eng 132:693–700

    CAS  Google Scholar 

  14. Jani SP, Kumar AS, Khan MA, Kumar MU (2016) Machinablity of hybrid natural fiber composite with and without filler as reinforcement. Mater Manuf Processes 31(10):1393–1399

    CAS  Google Scholar 

  15. Haddad M, Zitoune R, Eyma F, Castanie B (2015) Influence of machining process and machining induced surface roughness on mechanical properties of continuous fiber composites. Exp Mech 55(3):519–528

    Google Scholar 

  16. D20 Committee, 2010. Test method for tensile properties of plastics. ASTM D638.

    Google Scholar 

  17. ASTM Standards (1958) Philadelphia: American Society for Testing Materials ASTM C

    Google Scholar 

  18. Praveen Kumar A, Nalla Mohamed M (2018) A comparative analysis on tensile strength of dry and moisture absorbed hybrid kenaf/glass polymer composites. J Ind Text 47(8): 2050–2073

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to K. Rajkumar .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Ramraji, K., Rajkumar, K., Rajesh, M., Nambiraj, K.M. (2020). Investigations on the Cutting Quality of Interleaved Flax Fiber with Fly Ash-Reinforced Hybrid Polymer Composite. In: Praveen Kumar, A., Dirgantara, T., Krishna, P.V. (eds) Advances in Lightweight Materials and Structures . Springer Proceedings in Materials, vol 8. Springer, Singapore. https://doi.org/10.1007/978-981-15-7827-4_42

Download citation

Publish with us

Policies and ethics