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The Effect of Compressed Air Pressure and Stand-off Distance on the Twin Wire Arc Spray (TWAS) Coating for Pump Impeller from AISI 304 Stainless Steel

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  • First Online:
NAC 2019

Part of the book series: Springer Proceedings in Physics ((SPPHY,volume 242))

Abstract

Twin Wire Arc Spray Coating (TWAS) is thermal spraying technique that has been widely adopted in many industries due to its flexibility, and cost effectiveness in producing superior quality of coating. The demand of high-technology industries and the availability of new advanced materials have generated major advances in this field. The TWAS thermal spray process has been utilised in many industries for coating purpose on components to protect against wear, heat and corrosion, and also to build up worn components. In this study, Iron-Chrome based metal coating is used to increase the lifetime of pump impeller from AISI 304 stainless steel. The addition of nickel in the process is carried out to improve adhesive properties. A combination of NiAl and FeCrBSiMn on substrate is conducted in the experimental work to assess the coatings properties. Investigations were carried out on the effect of stand-off distance (100, 200, 300, and 400 mm) and compressed air pressure (3, 4, and 5 bar) on coating properties including coating thickness, hardness, wear resistance and bond strength (adhesive coating). The result shows that coating thickness tend to increase with increasing stand-off distance and compressed air pressure. The results reveals that there is a strong correlations between the coating thickness, hardness, wear resistance, bonding strength (adhesive coating) in coatings properties.

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Acknowledgements

The first Author would like to express their gratefulness to Electrical Analysis and Engineering Measurement—Reliability Analysis Laboratory of Diponegoro University for research fund in this study.

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Authors and Affiliations

  1. Department of Mechanical Engineering, Semarang State University, Semarang, 50229, Indonesia

    D. F. Fitriyana

  2. Department of Mechanical Engineering, Diponegoro University, Jl. Prof. Soedharto SH, Semarang, 50275, Indonesia

    Wahyu Caesarendra, S. Nugroho, G. D. Haryadi, M. A. Herawan, M. Rizal & R. Ismail

  3. Faculty of Integrated Technologies, Universiti Brunei Darussalam, Jalan Tungku Link, Gadong, BE1410, Brunei Darussalam

    Wahyu Caesarendra

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  1. D. F. Fitriyana
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Correspondence to Wahyu Caesarendra .

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Editors and Affiliations

  1. Department of Materials Science and Engineering, National Taiwan University of Science and Technology, Taipei, Taiwan

    Ri-Ichi Murakami

  2. Department of Optical Science, Center for International Cooperation, University of Tokushima, Tokushima, Japan

    Pankaj M. Koinkar

  3. Department of Mechanical Engineering, Shizuoka University, Shizuoka, Japan

    Tomoyuki Fujii

  4. Department of Nanomechatronics Engineering, Pusan National University, Busan, Korea (Republic of)

    Tae-Gyu Kim

  5. Department of Industrial Engineering, Universitas Prima Indonesia, Medan, Indonesia

    Hairus Abdullah

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Fitriyana, D.F. et al. (2020). The Effect of Compressed Air Pressure and Stand-off Distance on the Twin Wire Arc Spray (TWAS) Coating for Pump Impeller from AISI 304 Stainless Steel. In: Murakami, RI., Koinkar, P., Fujii, T., Kim, TG., Abdullah, H. (eds) NAC 2019. Springer Proceedings in Physics, vol 242. Springer, Singapore. https://doi.org/10.1007/978-981-15-2294-9_11

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  • DOI: https://doi.org/10.1007/978-981-15-2294-9_11

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-15-2293-2

  • Online ISBN: 978-981-15-2294-9

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