Abstract
Thin-walled parts and their precision manufacturing is finding importance in the field of aerospace as well as automobile component manufacturing industries. The value of machining of thin walls like honeycomb structures increases because of the efficiency of such parts in any assembly as robust members which results in reducing the fuel usage and increasing strength of the system. In this part of research work, characterization of surface errors and compensation of errors by offline toolpath modification techniques is discussed. Major concerns of machining in end milling and cutting conditions variables include axial as well as radial depths of cut. After validation of errors by some results of cutting experiments toward predicted using a model, compensation strategies negating the errors are proposed. The results are directly applicable to similar manufacturing of various complex parts.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Denkena B, Boujnah H (2018) Feeling machines for online detection and compensation of tool deflection in milling. CIRP Ann—Manuf Technol 67:4
Bolar G, Das A, Joshi SN (2018) Measurement and analysis of cutting force and product surface quality during end-milling of thin-wall components. Measurement 121:190–204
Ratchev S, Liu S, Huang W, Becker AA (2006) An advanced FEA based force induced error compensation strategy in milling. Int J Mach Tools Manuf 46:542–551
Chen W, Xue J, Tang D, Chen H, Qu S (2009) Deformation prediction and error compensation in multilayer milling processes for thin-walled parts. Int J Mach Tools Manuf 49:859–864
Feng WL, Yao XD, Azamat A, Yang JG (2015) Straightness error compensation for large CNC gantry type milling centers based on B-spline curves modeling. Int J Mach Tools Manuf 88:165–174
Gu J, Agapiou JS (2016) Assessment and implementation of Global offset compensation method. J Manuf Syst 48:7
Hu C, Wang Z, Zhu Y, Zhang M (2018) Accurate three-dimensional contouring error estimation and compensation scheme with zero-phase filter. Int J Mach Tool Manuf 128:33–40, May
Li ZL, Tuysuz O, Zhu LM, Altintas Y (2018) Surface form error prediction in five-axis flank milling of thin-walled parts. Int J Mach Tools Manuf 128:21–32
Ratchev S, Liu S, Becker AA (2005) Error compensation strategy in milling flexible thin-wall parts. J Mater Process Technol 162–163:673–681
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Manikandan, H., Sreejith, S., Vivek, K., Jayaram, C.S., Azeemhafiz, P.A. (2020). Error Compensation Strategies for Workpiece Deflection During End Milling of Thin-Walled Straight and Curved Geometries. In: Narasimham, G., Babu, A., Reddy, S., Dhanasekaran, R. (eds) Recent Trends in Mechanical Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-1124-0_22
Download citation
DOI: https://doi.org/10.1007/978-981-15-1124-0_22
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-1123-3
Online ISBN: 978-981-15-1124-0
eBook Packages: EngineeringEngineering (R0)