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Modeling and Optimization of Surface Roughness in Hard Turning of AISI 4340 Steel with Coated Ceramic Tool

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Abstract

In hard turning (HT), quality of surface plays a major role in functionality of machined part, influencing tribological behavior, fatigue strength, wear and corrosion resistance. The present study concerns the modeling and optimization of surface roughness in dry hard turning of high-strength low-alloy (HSLA) grade AISI 4340 steel (49 HRC) with coated ceramic tool. For parametric study, the turning operations have been established according to Taguchi L16 orthogonal array consisting of an experimental design matrix 4 levels and 3 principal cutting parameters (factors) like depth of cut, cutting speed, and axial feed. Analysis of sixteen set experimental data with ANOVA showed that axial feed and speed are the significant controlled cutting parameters for HT operation from the improvement of surface finish point of view. Thereafter, statistical regression model based on response surface methodology has been proposed for the correlation of cutting parameters with machined workpiece surface roughness. Finally, optimal cutting conditions with an objective to minimize the surface roughness via desirability function analysis of RSM are proposed.

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Author information

Authors and Affiliations

  1. Department of Mechanical Engineering, SOA University, Bhubaneswar, 751030, Odisha, India

    J. Jena & A. K. Behera

  2. Department of Production Engineering, Veer Surendra Sai University of Technology, Burla, 768018, Odisha, India

    A. Panda, P. C. Jena, Sudhansu Ranjan Das & D. Dhupal

Authors
  1. J. Jena
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  2. A. Panda
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  3. A. K. Behera
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  4. P. C. Jena
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  5. Sudhansu Ranjan Das
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  6. D. Dhupal
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Corresponding author

Correspondence to Sudhansu Ranjan Das .

Editor information

Editors and Affiliations

  1. Department of Chemistry, Amity University, Ranchi, Jharkhand, India

    Jayeeta Chattopadhyay

  2. Department of Mechanical Engineering, Amity University, Ranchi, Jharkhand, India

    Rahul Singh

  3. Department of Mechanical Engineering, National Institute of Technology, Patna, Patna, Bihar, India

    Om Prakash

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Jena, J., Panda, A., Behera, A.K., Jena, P.C., Das, S.R., Dhupal, D. (2019). Modeling and Optimization of Surface Roughness in Hard Turning of AISI 4340 Steel with Coated Ceramic Tool. In: Chattopadhyay, J., Singh, R., Prakash, O. (eds) Innovation in Materials Science and Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-2944-9_15

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  • DOI: https://doi.org/10.1007/978-981-13-2944-9_15

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-2943-2

  • Online ISBN: 978-981-13-2944-9

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