Skip to main content

Tool Wear Analysis While Creating Blind Holes on Float Glass Using Conventional Drilling: A Multi-shaped Tools Study

  • Conference paper
  • First Online:
Advances in Manufacturing Processes

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

The present work is focused on the creation of blind holes on float glass using CNC conventional drilling (CD) by deploying multi-shape of tools. The selected tools are listed as a hollow abrasive tool, pinpointed conical tool, flat cylindrical tools, and concave circular tool. The experimental trials are performed by considering industrial conditions. The weight of the tools is estimated in two cases, i.e., fresh tool and after CD process to analyze the overall tool wear. Apparently, micrographs are aided to investigate the phenomena of lateral and end face tool wear while creating blind holes at two stages: (a) fresh tool and (b) after CD. Concave circular tool possessed a minimum percentage of weight loss, i.e., 4.92% after CD and is revealed as a most effective tool, which could be used for drilling purpose followed by the hollow abrasive tool.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Zweibel, K.: Issues in thin film PV manufacturing cost reduction. Solar Energy Mater. Solar Cells 59, 1–18 (1999)

    Article  Google Scholar 

  2. Zeng, W.M., Li, Z.C., Pei, Z.J., Treadwell, C.: Experimental observation of tool wear in RUM of advanced ceramics. Int. J. Mach. Tools Manuf. 45, 1468–1473 (2005)

    Article  Google Scholar 

  3. Kuruc, M., Vopat, T., Peterka, J.: The surface roughness of poly crystalline cubic boron nitride after rotary ultrasonic machining. Procedia Eng. 100, 877–884 (2015)

    Article  Google Scholar 

  4. Liu, L.P., Lin, B., Fang, F.Z.: Monitoring of tool wear in rotary ultrasonic machining of advanced ceramics. Adv. Mater. Res. 314–316, 1754–1759 (2011)

    Article  Google Scholar 

  5. Jain, A.K., Pandey, P.M.: Experimental studies on tool wear in μ-RUM process. Int. J. Adv. Manuf. Technol. 85, 2125–2138 (2016)

    Article  Google Scholar 

  6. Li, Z.C., Jiao, Y., Deine, T.W., Pei, Z.J., Treadwell, C.: Rotary ultrasonic machining of ceramic matrix composites: feasibility study and designed experiments. Int. J. Mach. Tools Manuf. 45, 1402–1411 (2005)

    Article  Google Scholar 

  7. Singh, R.P., Singhal, S.: Rotary ultrasonic machining: a review. Mater. Manuf. Process. 31, 1795–1824 (2016)

    Article  Google Scholar 

  8. Wang, Q., Cong, W., Pei, Z.J., Gao, H., Kang, R.: Rotary ultrasonic machining of potassium dihydrogen phosphate (KDP) crystal: an experimental investigation on surface roughness. J. Manufact. Process. 11(2), 66–73 (2009)

    Article  Google Scholar 

  9. Ghahramani, B., Wang, Z.Y.: Precision ultrasonic machining process: a case study of stress analysis of ceramic (Al2O3). Int. J. Mach. Tools Manuf. 41, 1189–1208 (2001)

    Article  Google Scholar 

  10. Paul, E., Evans, C., Mangamelli, A., McGlauflin, M., Polvani, R.: Chemical aspects of tool wear in single point diamond turning. Precis. Eng. 18, 4–19 (1996)

    Article  Google Scholar 

  11. Li, Z.C., Jiao, Y., Deine, T.W., Pei, Z.J., Treadwell, C.: Rotary ultrasonic machining of ceramic matrix composites: feasibility study and designed experiments. Int. J. Mach. Tools Manuf. 45, 1402–1411 (2005)

    Google Scholar 

  12. Popli, D., Gupta, M.: Experimental investigation of tool wear and machining rate in rotary ultrasonic machining of nickel alloy. Mach. Sci. Technol. 32, 1–27 (2017)

    Google Scholar 

  13. Ghahramani, B., Wang, Z.Y.: Precision ultrasonic machining process: a case study of stress analysis of ceramic (Al2O3). Int. J. Mach. Tools Manuf. 41, 1189–1208 (2001)

    Google Scholar 

  14. Singh, R.P., Singhal, S.: Rotary ultrasonic machining of advanced materials: a review. Int. J. Technol. Res. Eng. 2, 777–785 (2015)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. Sharma .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Sharma, A., Jain, V., Gupta, D. (2019). Tool Wear Analysis While Creating Blind Holes on Float Glass Using Conventional Drilling: A Multi-shaped Tools Study. In: Vijay Sekar, K., Gupta, M., Arockiarajan, A. (eds) Advances in Manufacturing Processes. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-13-1724-8_17

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-1724-8_17

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-1723-1

  • Online ISBN: 978-981-13-1724-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics