Skip to main content

Online Monitoring of Variable Polarity TIG Welding Penetration State Based on Fusion of Welding Characteristic Parameters and SVM

  • Conference paper
  • First Online:

Part of the book series: Transactions on Intelligent Welding Manufacturing ((TRINWM))

Abstract

In variable polarity TIG (VPTIG) welding of aluminum alloy, effective recognition of welding penetration states is a hot research topic. It is also one of the key factors for the quality of weld and the joint represent. We established an intelligent sensor system for VPTIG welding to obtain the welding current, misalignment and interval, the clear weld pool images and wire feed speed online. With an effective image processing algorithm, weld pool width is measured accurately online. To investigate the complicated relationships between the welding parameter and different welding condition, an improved Support Vector Machines (SVM) classification model based on artificial fish swarm algorithm is built. The work shows that the proposed Support Vector Machine model classifies aluminum alloy welding states effectively.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   129.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   169.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   169.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

References

  1. Shen HY et al (2015). Research on weld pool control of welding robot with computer vision. industrial robot. In: Conference on industrial engineering and management innovation, vol 34, Springer, Heidelberg, pp 275–285

    Google Scholar 

  2. Zhang ZF, Chen HB, Zhong JY et al (2015) Multisensor-based real-time quality monitoring by means of feature extraction. Mech Syst Signal Process 60(61):151–165

    Article  Google Scholar 

  3. Chen HB, Lv FL, Lin T et al (2009) Closed-loop control of robotic arc welding system with full-penetration monitoring. J Intell Robot Syst 56(3):565–578

    Article  Google Scholar 

  4. Lv N, Xu Y, Zhang Z et al (2013) Audio sensing and modeling of arc dynamic characteristic during pulsed Al alloy GTAW process. Sens Rev 32(21):375–385

    Google Scholar 

  5. Fan CJ, Chen SB, Lin T (2007) Visual sensing and image processing in aluminum alloy welding. Lect Notes Control Inf Sci 362(30):275–280

    Google Scholar 

  6. Chen B, Chen SB (2009) Prediction of pulsed GTAW status based on fuzzy integral information fusion. Assembly Autom 56(6):100–108

    Google Scholar 

  7. Chen B, Wang JF, Chen SB (2010) Prediction of pulsed GTAW penetration status based on BP neural network and D-S evidence theory information fusion. Int J Adv Manufact 87(4):83–94

    Article  Google Scholar 

  8. Bi SJ, Lan H, Liu LJ (2010) MAG welding penetration status online monitoring based on the analysis of arc sound signal characteristics. J Weld 31(2):17–20

    Google Scholar 

  9. Wang CM, Wu SP, Hu LJ et al (2007) Identification of different laser welding penetration states based on multi-sensor fusion. Chin J Lasers 34(65):538–542

    Google Scholar 

  10. Zhang SQ, Hu SS, Wang ZJ (2016) Weld penetration sensing in pulsed gas tungsten arc welding based on arc voltage. Chinese J Mater Process Technol 52(60):520–527

    Article  Google Scholar 

  11. Huang XX, Chen SB (2006) SVM-based fuzzy modeling for the arc welding process. Mater Sci Eng, A 427(1–2):181–187

    Google Scholar 

  12. Chen B, Wang JF, Chen SB (2010) A study on applications of multi-sensor fusion in pulsed GTAW. Ind Robot 37(67):168–176

    Article  Google Scholar 

  13. Wang JF, Chen HB, Chen SB (2009) Analysis of arc sound characteristics for gas tungsten argon welding. Sens Rev 29(54):240–249

    Article  Google Scholar 

  14. Lin T, Chen HB, Li WH et al (2009) Intelligent methodology for sensing, modeling and control of weld penetration in robotic welding system. Ind Robot 36(68):583–593

    Google Scholar 

  15. Cheng CY et al (2016) Hybrid artificial fish algorithm to solve TSP problem. In: Proceedings of the 6th international Asia conference on industrial engineering and management innovation, vol 8, Atlantis Press, Heidelberg, pp 1246–1255

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Huabin Chen .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Liu, L., Chen, H., Chen, S. (2019). Online Monitoring of Variable Polarity TIG Welding Penetration State Based on Fusion of Welding Characteristic Parameters and SVM. In: Chen, S., Zhang, Y., Feng, Z. (eds) Transactions on Intelligent Welding Manufacturing. Transactions on Intelligent Welding Manufacturing. Springer, Singapore. https://doi.org/10.1007/978-981-10-8740-0_5

Download citation

Publish with us

Policies and ethics