Abstract
Selective laser sintering of submicron size powder known as micro-sintering is emerging as advanced solution for producing micro-mesoscale products with minimum porosity and the features smaller than 500 µm. In the present chapter, molecular dynamics (MD) based simulation study is proposed to understand laser–metal interaction during selective laser sintering of nanoparticles. In this chapter, neck formation mechanism during selective laser sintering (SLS) of two spherical ultrafine copper powder of 1.82 nm (nm) diameter has been studied. Further, sintering mechanism has been modelled as deformation of nanoparticles which are elastic as well as plastic in nature which is mainly caused due to interatomic or intermolecular potentials. MD simulation-based virtual experiments have been conducted using three pairs of identical spherical copper nanoparticles of diameter 1, 2 and 3 nm to establish relations between laser power, irradiation time with the size of neck growth. In this chapter, thermo-mechanical mechanism of laser sintering of copper nanoparticles has been studied employing MD Simulations. MD simulations are conducted using Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) (LAMMPS MD Simulator. http://lammps.sandia.gov/index.html in [1]).
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Abbreviations
- F :
-
Resultant force
- m :
-
Mass of atom
- a or \( \ddot{r} \):
-
Acceleration of the atom
- v or \( \dot{r} \):
-
Velocity of atom
- \( \dddot r \) and \( \ddddot r \):
-
Third-order and fourth-order derivative of position w.r.t. time
- t :
-
Time
- i, j and k:
-
Position of atom
- r ij :
-
Interatomic centre distance of atom i and j
- \( \phi \) :
-
Potential between atom i and j
- ɛ :
-
LJ well depth parameter
- σ:
-
Interatomic distance at which interatomic potential is zero
- E :
-
Energy
- U :
-
Embedding energy
- ρ i :
-
Total density of electron at atom i due to the neighbouring atoms of the atom i in the system
- D e :
-
Potential well depth in Morse potential
- α :
-
Constant determined from the physical properties of material
- A and B:
-
Empirically determined range and softness parameters of the material
- A′, B′, \( \lambda_{1} ,\,\lambda_{2} ,\,\lambda_{3} \), \( \alpha ,\,\beta , \) n, c, d, h:
-
Fitting parameters of the Tersoff potential
- N :
-
Number of atoms
- V :
-
Volume
- T :
-
Temperature
- P :
-
Pressure
- D1:
-
Diameter of spherical particle
- ρ :
-
Radius of curvature of neck
- x :
-
Radius of disc of contact of two particles
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Acknowledgements
This work is supported under CSIR Network projects NWP-30 and ESC0112 at CSIR-Central Mechanical Engineering Research Institute (CSIR-CMERI), Durgapur, India.
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Paul, S., Nagahanumaiah, Mitra, S., Roy, D. (2018). Molecular Dynamics Simulation Study of Neck Growth in Micro-selective Laser Sintering of Copper Nanoparticles. In: Dixit, U., Kant, R. (eds) Simulations for Design and Manufacturing. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-10-8518-5_10
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DOI: https://doi.org/10.1007/978-981-10-8518-5_10
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