Skip to main content

Engineering of Fluidized Catalytic Crackers

  • Chapter

Part of the book series: NATO ASI Series ((NSSE,volume 225))

Abstract

This paper reviews the importance of Fluidized Catalytic Cracking (FCC) in the refining of crude oil to transportation fuels. The FCC’s role in converting vacuum gas oils (VGO) to meet the world’s shrinking demand for fuel oil but increasing demand for gasoline and mid-distillates is discussed. The basic FCC hardware and yields are introduced followed by specific process design and fluidization considerations. The demands on the FCC posed by gasoline reformulation are reviewed and the emerging technology to meet those demands highlighted. The development of FCC technology to crack heavy (resid) feeds to further reduce refinery fuel oil yields is outlined.

This is a preview of subscription content, log in via an institution.

Buying options

Chapter
USD   29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD   259.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD   329.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD   329.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Learn about institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  • Akbar, M., B. Claverin, M. Borleg, and H. Otto, “Some Experiences with FCC Octane Enhancement,” Ketjen Catalysts Symposium, Scheveningen, The Netherlands, May 25–28 (1986).

    Google Scholar 

  • API Manual on Disposal of Refinery Wastes. Volume on Atmospheric Emissions, Chapter 11 - Cyclone Separators. API publication 931, May (1985).

    Google Scholar 

  • Auto/Oil Air Quality Improvement Research Program. Technical Bulletins No.l to No.5 prepared by/for Marathon, Mobil, Chevron, Ford, Conoco, GM, Amoco, Unio, Chrysler, Shell, BP, Phillips, Arco, Exxon, Ashland, Texaco and Sunoco. December (1990) to June (1991).

    Google Scholar 

  • Avidan, A.A., M. Edwards and H. Owen, “ Fluid Catalytic Cracking - Past And Future Challenges,” 6th. International Conference on Fluidization, Banff, Alberta, May 7–12 (1989).

    Google Scholar 

  • Avidan, A.A., F. J. Krambeck, H. Owen and P. H. Schipper, “FCC Closed Cyclone System Eliminates Post-Riser Cracking,” NPRA Annual Meeting, San Antonio, Texas, March 25–27 (1990).

    Google Scholar 

  • Bartholic, D.B., M. R. Keim and M.Soudek, “The Simplified Approach to Residual Oil Upgrading,” NPRA Annual Meeting, San Antonio, Texas,March 17–19 (1991).

    Google Scholar 

  • Cabrera, C.A., L. A. Lacijan and M. O. Lunda, “Mechanical Considerations in FCC Design,” Ketjen Catalysts Symposium, Amsterdam, The Netherlands, May 27–30 (1984).

    Google Scholar 

  • Cabrera, C.A., C. L. Hemler and S. P. Davis,“Improve Refinery Economics via Enhanced FCC Operations,” 8th. Katalistiks FCC Symposium, Budapest, Hungary, June 1–4 (1987).

    Google Scholar 

  • Dean, R.R., J-L Mauleon and R. W. Pfeiffer, U.S. Patent 4,331,533(1982).

    Google Scholar 

  • Denny, R.F., N. L. Gilsdorf, F. M. Hibbs, E. J. Houde, M. E. Reno and R. P. Silverman, Quoting BP Energy Data as part of “The Refining Challenge for the 1990’s,” UOP 1990 Technology Conference.

    Google Scholar 

  • Hemler, C. L.,“Fluid Catalytic Cracking. Reflections and Expectations,” AIChE Summer National Meeting, Philadelphia, Pennsylvania, August 22 (1989).

    Google Scholar 

  • Hsieh, C. R., A. S. Krishna, A. R. English, T. A. Pecoraro and C. W. Kuehler,“Development and Application of Catalytic Additives in FCC Units,” to be published in the proceedings of Interpec 1991.

    Google Scholar 

  • Humbach, M. J., D. M. Cepla, B. W. Hedrick, C. L. Hemler and H. J. Niclaes,“ Residue Conversion,” UOP 1990 Technology Conference.

    Google Scholar 

  • Jazayeri, B., “Optimize FCC Riser Design,” Hydrocarbon Processing, May (1991).

    Google Scholar 

  • Khouw, F.H.H., M. J. P. C. Nieskens, M. J. H. Borley and K. H. W. Roebschlaeger,“ The Shell Residue Fluid Catalytic Cracking Process Commercial Experience and Future Developments,” NPRA Annual Meeting, San Antonio, Texas, March 25–27 (1990).

    Google Scholar 

  • King, D.F.,“Estimation of Dense Bed Voidage in Fast and Slow Beds of FCC Catalyst,” Fluidization VI edited by J. R. Grace, L. W. Shemilt and M. A. Bergougnou. Engineering Foundation, New York (1989).

    Google Scholar 

  • King, D.F., “Fluidized Catalytic Crackers: An Engineering Review,” Fluidization VII edited by O. E. Potter and D. J. Nicklin. Engineering Foundation, New York (1992).

    Google Scholar 

  • King, D.F., R. M. Forde, P. W. Leaney, E. M. Makar and F. A. Zenz,“FCC Cold Modelling Helps Solve FCC Standpipe Flow Problems,” Fluidization VI edited by J. R. Grace, L. W. Shemilt and M. A. Bergougnou. Engineering Foundation, New York (1989).

    Google Scholar 

  • Lomas, D. A., C. A. Cabrera, D. M. Cepla, C. L. Hemler and L. L. Upson, “Controlled Catalytic Cracking,” UOP 1990 Technology Conference.

    Google Scholar 

  • Murphy, J.R., and Y. L. Cheng,“The Interaction of Heat Balance and Operating Variables in Zeolitic Catalyst Operations,” 5th. Katalistiks FCC Symposium, Vienna, Austria, May 23–24 (1984).

    Google Scholar 

  • NPRA survey as interpreted by G. W. Young. Private Communication.

    Google Scholar 

  • Raterman, M.F., Oil & Gas Journal, January 7 (1985).

    Google Scholar 

  • Ross, J.L.,“ Stone and Webster Technology Update for the 1990’s,” Stone and Webster RFCC Symposium, Tokyo, Japan, October 17 (1990).

    Google Scholar 

  • Whittington, E.L. and P. K. Niccum,“ Kellogg‘s Fluid Catalytic Cracking Process,” to be published by Japan Petroleum Institute’s PETROTECH.

    Google Scholar 

  • Young, G.W., T. G. Roberie, W. Suarez, W-C Cheng and E. T. Habib, Jr.,“ Reformulated Gasoline: The Role of Current and Future FCC Catalysts,” NPRA Annual Meeting, San Antonio, Texas, March 17–19 (1991).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 1992 Springer Science+Business Media Dordrecht

About this chapter

Cite this chapter

King, D. (1992). Engineering of Fluidized Catalytic Crackers. In: de Lasa, H.I., Doğu, G., Ravella, A. (eds) Chemical Reactor Technology for Environmentally Safe Reactors and Products. NATO ASI Series, vol 225. Springer, Dordrecht. https://doi.org/10.1007/978-94-011-2747-9_3

Download citation

  • DOI: https://doi.org/10.1007/978-94-011-2747-9_3

  • Publisher Name: Springer, Dordrecht

  • Print ISBN: 978-94-010-5219-1

  • Online ISBN: 978-94-011-2747-9

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics