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Bonded repairs for C-5A fuselage crown cracking

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Fibre Metal Laminates

Abstract

This chapter describes the application of Glare repairs to a USAF C-5A transport. One of the problems in the ageing C-5A fleet is the multiple small cracks in the upper aft-crown section of the fuselage skin. These cracks are possibly caused due to the usage of stress-corrosion sensitive 7079-T6 aluminium. The crown section experiences significant longitudinal tensile bending in addition to biaxial tension due to internal pressurisation. Multiple short cracks (25 to 50 mm long) were found, see Figure 31.1, in the crown of several aircraft. In the autumn of 1995 two bonded Glare repairs were applied at fuselage stations 1700 and 1784 by a team of Wright Laboratory, San Antonio-Air Logistics Center, and United States Air Force Academy/Center for Structural Life Extension (CAStLE) personnel [1].

The cracks are believed to have nucleated in the rivet holes of the 7079-T6 aluminium skins due to high fit-up stresses induced in manufacturing and the bending moment caused by the T-tail.

Crack Iocations in crown section of C-5A.

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References

  1. R. Fredell, et al, ‘Design Development of a Bonded Fuselage Repair for the C-5A’. In: Proceedings of the 1995 USA F Structural Integrity Program Conference, WL-TR-96-4094, August 1996.

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  2. Dr J.W. Lincoln, ASC/Deputy for Engineering, Wright-Patterson AFB, Ohio, USA.

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  7. Verhoeven, S., Preparation of the Spectrum Testing of Bonded GLARE Repairs for the C-5A Galaxy, a study of the interaction effects of peak loads on bonded repairs and a proposal for the modification of C-5A aftcrown spectrum data. TZ Report, Delft University of Technology, The Netherlands, June 1997.

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  8. Verhoeven, S., In-Service Effects on Crack Growth under Bonded Composite Repairs. Master Thesis, Delft University of Technology, The Netherlands, July 1998.

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© 2001 Springer Science+Business Media Dordrecht

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Guijt, C.B., Verhoeven, S., Greer, J.M. (2001). Bonded repairs for C-5A fuselage crown cracking. In: Vlot, A., Gunnink, J.W. (eds) Fibre Metal Laminates. Springer, Dordrecht. https://doi.org/10.1007/978-94-010-0995-9_31

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  • DOI: https://doi.org/10.1007/978-94-010-0995-9_31

  • Publisher Name: Springer, Dordrecht

  • Print ISBN: 978-1-4020-0391-2

  • Online ISBN: 978-94-010-0995-9

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