Skip to main content

Development of Load Spectrum for Full Scale Fatigue Test of a Trainer Aircraft

  • Conference paper
ICAF 2011 Structural Integrity: Influence of Efficiency and Green Imperatives

Abstract

PZL-130 “Orlik” is a turbo-propeller engine trainer airplane, entirely designed and build in Poland. This plane is used in Polish Air Force mainly for primary training of polish military pilots.

Current modernization of this airplane (which mainly consists of the engine and wings conversion) is enhanced by major change in the maintenance system. Maintenance system change program (SEWST) is carried through by EADS PZL-Okęcie (manufacturer) and ITWL (Air Force Institute of Technology). One of the major program task is a Full Scale Fatigue Test of the airframe which will be conducted by VZLU in Czech Republic. This article will present the methodology which was used to prepare a characteristic load spectrum for this test.

Following sections describe the whole process from statistical analysis of data recorded in the onboard flight recorders through strain gauge based flight load measurements to development of a fatigue load spectrum. As a result a characteristic flight load spectrum block was obtained representing equivalent 200 flight hours. This spectrum will be used in a Full Scale Fatigue Test which is designed to estimate fatigue life and critical points in the structure.

After completion of all the above described steps the obtained spectrum was both statistically consistent and representative for characteristic flight program in Polish Air Force. This guaranteed that the fatigue test based on this load spectrum will estimate actual fatigue life for these aircrafts operated in Polish Air Force and determine critical points in which structural damage may occur during operation.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 259.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 329.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 329.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. PZL-130 Orlik Flight school program analysis for determiantion of flight spectrum severity, Report No. 134/31/2010, Air Force Institute of Technology, Warsaw, Poland

    Google Scholar 

  2. Technical documentation of the strain gauge instalaltion on PZL-130 Orlik TC-II trainer aircraft number 037, Report No. 89/31/2010, Air Force Institute of Technology, Warsaw, Poland

    Google Scholar 

  3. Kottkamp, E., Wilhelm, H., Kohl, D.: Strain gauge measurements on aircraft, NATO Advisory Group for Aerospace Research and Development. AGARDograph 7(160) (April 1976)

    Google Scholar 

  4. Skopionski, T.H., Aiken Jr., W.S., Huston, W.B.: Calibration of strain-gage installations in aircraft structures for the measurement of flight loads, NACA report nr 1178

    Google Scholar 

  5. Calibration of the strain gauges installed on PZL-130TC-II Orlik trainer aircraft number 037, Report No. 127/31/2010, Air Force Institute of Technology, Warsaw, Poland

    Google Scholar 

  6. Development of the flight load measurement procedure for the PZL-130 Orlik TC-II trainer aircraft, Report No. 57/31/2010, Air Force Institute of Technology, Warsaw, Poland

    Google Scholar 

  7. Development of the approximation equations for determining inner loads within PZL-130 "Orlik" TCII aircraft structure on the basis of recorded strain, Report No. 164/31/2010, Air Force Institute of technology, Warsaw, Poland

    Google Scholar 

  8. Leski, A.: An Algorithm of Selecting a Representative Load Sequence for a Trainer. In: 2nd International Conference on Engineering Optimization. Lisbon Portugal. CD, pp.1-8 (September 6-9, 2010), http://www.engopt2010.org/

  9. Molent, L., Barter, S.A., White, P., Dixon, B.: Damage tolerance demonstration testing for the Australian F/A-18. International Journal of Fatigue 31, 1031–1038 (2009)

    Article  MATH  Google Scholar 

  10. Air Force MIL-STD-1530C Aircraft Structural Integrity Program (ASIP)

    Google Scholar 

  11. Anderson, I.A., Parker, R.G.: Full Scale Fatigue Test of the Pilatus PC9/A trainer aircraft. In: 20th ICAF Symposium, Bellevue, Washington, USA, July 14-16 (1999)

    Google Scholar 

  12. Klimaszewski, S., Leski, A., Zurek, J.: The Role of AFIT in the Polish Aging Military Aircraft Programs. In: Proceedings of 7th Joint FAA/DoD/NASA Conference on Aging Aircraft, New Orleans, September 9-11 (2003)

    Google Scholar 

  13. Leski, A., Klimaszewski, S., Kurdelski, M.: The Assessment of Fatigue-Life Resources of the PZL-130 Orlik’s Structure. In: Sixth DSTO International Conference of Health & Usage Monitoring, Melbourne, Australia, March 6-9 (2009)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2011 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Leski, A., Reymer, P., Kurdelski, M. (2011). Development of Load Spectrum for Full Scale Fatigue Test of a Trainer Aircraft. In: Komorowski, J. (eds) ICAF 2011 Structural Integrity: Influence of Efficiency and Green Imperatives. Springer, Dordrecht. https://doi.org/10.1007/978-94-007-1664-3_46

Download citation

  • DOI: https://doi.org/10.1007/978-94-007-1664-3_46

  • Publisher Name: Springer, Dordrecht

  • Print ISBN: 978-94-007-1663-6

  • Online ISBN: 978-94-007-1664-3

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics