Skip to main content

Abstract

The microstructures and properties of industrial metals can be controlled by bulk deformation processes. First, the fundamentals of rolling and forging for microstructure control are explained. Current efforts to reduce the fuel consumption of transportation systems focus on weight reduction. This can be achieved through the use of lighter parts. The replacement parts may be made of (a) low-density materials, (b) porous materials, or (c) hollow structured materials. They should be stronger and stiffer than the original parts. The new parts require higher specific strengths (strength/density). Therefore, weight reduction and strengthening are important. In this chapter, three approaches are investigated by the authors: (1) the forming of magnesium alloys, (2) the forming of porous metals, (3) a new forming method using the servo press.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Utsunomiya H, Sakai T, Minamiguchi S, Koh H (2006) High-speed heavy rolling of magnesium alloy sheets. In: Luo AA et al (eds) Magnesium technology. TMS, San Antonio, pp 201–204

    Google Scholar 

  2. Sakai T, Utsunomiya H, Minamiguchi S, Koh H (2006) Single-pass large draught rolling of magnesium alloy sheets by high-speed rolling. In: Pekguleryuz MO et al (eds) Magnesium technology in the global age. CIM, Montreal, pp 205–215

    Google Scholar 

  3. Koh H, Sakai T, Utsunomiya H, Minamiguchi S (2007) Deformation and texture evolution during high-speed rolling of AZ31 magnesium sheets. Mater Trans 48:2023–2027

    Article  CAS  Google Scholar 

  4. Li H, Hsu E, Szpunar J, Utsunomiya H, Sakai T (2008) Deformation mechanism and texture and microstructure evolution during high-speed rolling of AZ31B Mg sheets. J Mater Sci 43:7148–7156

    Article  CAS  Google Scholar 

  5. Sakai T, Hashimoto A, Hamada G, Utsunomiya H (2011) Deformation and evolution of microstructure and texture during high speed heavy rolling of AZ31 magnesium alloy sheet. In: Sillekens WH et al (eds) Magnesium technology. TMS, San Antonio, Warrendale, PA, USA, pp 369–372

    Google Scholar 

  6. Matsumoto R, Kubo T, Osakada K (2008) Improvement of forgeability of a commercial AZ31B magnesium alloy in cold backward extrusion with counter pressure. Mater Trans 49:1000–1005

    Article  CAS  Google Scholar 

  7. Matsumoto R, Kubo T, Osakada K (2006) Cold piercing of magnesium alloy billet with high aspect ratio. Int J Mach Tools Manuf 46:459–466

    Article  Google Scholar 

  8. Ashby MF, Evans A, Fleck NA, Gibson LJ, Hutchinson JW, Wadley HNG (2000) Metal foams – a design guide. Butterworth-Heinemann, Oxford, UK, pp 6–23

    Book  Google Scholar 

  9. Nakajima H (2007) Fabrication, properties and application of porous metals with directional pores. Prog Mater Sci 52:1091–1173

    Article  CAS  Google Scholar 

  10. Utsunomiya H, Yukimoto T, Sakai T, Suzuki S, Nakajima H (2010) Pore closure in multi-pass cold rolling of lotus-type porous copper. Steel Res Int 81:158–161

    Article  Google Scholar 

  11. Osakada K, Mori K, Altan T, Groche P (2011) Mechanical servo press technology for metal forming. CIRP Ann Manuf Technol 60:651–672

    Article  Google Scholar 

  12. Matsumoto R, Osakada K (2004) Development of warm forging method for magnesium alloy. Mater Trans 45:2838–2844

    Article  CAS  Google Scholar 

  13. Matsumoto R, Sawa S, Utsunomiya H, Osakada K (2011) Prevention of galling in forming of deep hole with retreat and advance pulse Ram motion on servo press. CIRP Ann Manuf Technol 60:315–318

    Article  Google Scholar 

Download references

Acknowledgments

The authors are grateful to Prof. Testuo Sakai and Prof. Jerzy Szpunar for their kind and useful advice and to Mr. Jyoji Miyamoto for specimen preparation and experimental assistance. This work was supported by the Global COE program (Project: Centre of Excellence for Advanced Structural and Functional Materials Design) from MEXT, Japan.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hiroshi Utsunomiya .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2013 Springer Japan

About this chapter

Cite this chapter

Utsunomiya, H., Matsumoto, R. (2013). Advanced Materials Design with Forming. In: Kakeshita, T. (eds) Progress in Advanced Structural and Functional Materials Design. Springer, Tokyo. https://doi.org/10.1007/978-4-431-54064-9_1

Download citation

Publish with us

Policies and ethics