Skip to main content

Simulation and Comparison of Equipment Maintenance Strategies—A Blast Furnace Belt Conveyor Example

  • Conference paper
  • First Online:
Proceedings of 2013 4th International Asia Conference on Industrial Engineering and Management Innovation (IEMI2013)

Abstract

In recent years, a number of industrial accidents took place in turns, resulting in enormous economic loss, personnel lives loss, and environmental disasters. Industrial accidents arise mostly from equipment failures. Traditional time-based maintenance appears have reached its limit to prevent more accidents. New strategies turn to condition-based maintenance (CBM), which continuously monitors equipment so that failures can be detected just in time. The new strategies can be expensive and difficult to implement in current equipment. Under increasing cost pressure, enterprise has difficulties to evaluate the effectiveness of the strategies. This paper presents a reliability simulation to evaluate and compare different maintenance strategies, from both cost and productivity perspectives. A blast furnace belt conveyor is used as a demonstration example. In addition, experiment design and multiple comparison procedures are used to give statistical analysis. It is expected this research can help industries evaluate and select an appropriate maintenance strategy to further reduce future equipment failures and associated losses.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Jay Lee, Jun Ni, Dragan Djurdjanovic, Hai Qiu, Haitao Liao (2006) Intelligent prognostics tools and e-maintenance. Comput Ind 57(6):476–489

    Article  Google Scholar 

  2. Jardine AKS, Daming Lin, Dragan Banjevic (2006) A review on machinery diagnostics and prognostics implementing condition-based maintenance. Mech Syst Signal Process 20(7):1483–1510

    Article  Google Scholar 

  3. Ahmad R, Kamaruddin S (2012) An overview of time-based and condition-based maintenance in industrial application. Comput Ind Eng 63:135–149

    Article  Google Scholar 

  4. Puradyn (2013) Condition Based Maintenance–CBM. http://www.puradyn.com/products/ConditionBasedMaintenance-CBM.html

  5. Wang Hongzhou (2002) A survey of maintenance policies of deteriorating systems. Eur J Oper Res 139(3):469–489

    Article  Google Scholar 

  6. Wayne Stargardt (2008) Condition-based maintenance using wireless monitoring: developments and examples. Aleier, Inc., Dallas

    Google Scholar 

  7. Amari SV, McLaughlin L, Pham H (2006) Cost-effective condition-based maintenance using Markov decision processes. Annual reliability and maintainability symposium, RAMS ‘06, Newport Beach, pp 464–469

    Google Scholar 

  8. Labib AW (2004) A decision analysis model for maintenance policy selection using a CMMS. J Qual Maint Eng 10(3):191–202

    Article  Google Scholar 

  9. CACI (2012) SIMPROCESS user manual, release 4, CACI, INC.-FEDERAL

    Google Scholar 

  10. Tukey JW (1953) The problem of multiple comparisons. Dittoed manuscript of 396 pages, Department of Statistics, Princeton University

    Google Scholar 

  11. Hsu JC (1984) Ranking and selection and multiple comparisons with the best. Des Exp Rank Sel 12:1136–1144

    Google Scholar 

  12. Dunnett CW (1955) A multiple comparisons procedure for comparing several treatments with a control. J Am Stat Assoc 50:1096–1121

    Article  Google Scholar 

Download references

Acknowledgment

The authors thank H&H Orient Inc. for the sponsorship and financial support to this research.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ming-jian Yuan .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2014 Springer-Verlag Berlin Heidelberg

About this paper

Cite this paper

Yuan, Mj., Chen, C.Y., Yao, K.C., Jheng, J.Y. (2014). Simulation and Comparison of Equipment Maintenance Strategies—A Blast Furnace Belt Conveyor Example. In: Qi, E., Shen, J., Dou, R. (eds) Proceedings of 2013 4th International Asia Conference on Industrial Engineering and Management Innovation (IEMI2013). Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-40060-5_40

Download citation

Publish with us

Policies and ethics